Processing Palm Oil Trunk Waste for OPT Dust Block Production

Basically, there are many options for processing oil palm trunk waste from palm replanting programs. Small to medium to large capacity processing industries can be created depending on how big the market needs and raw material capacity are. Simple technology to advanced technology can also be applied to this industry. One option for processing oil palm oil trunk waste is the production of OPT dust blocks. OPT dust block is a group of biomaterial products used specifically as animal bedding. Livestock such as cows and horses need animal bedding, especially in winter.

Why is animal bedding for cows and horses suitable for the OPT dust block? The material characteristics of oil palm trunks which have the ability to absorb water quickly are an important factor. Production of OPT dust blocks as a compaction technology (biomass densification) is also not difficult, just like making cocopeat blocks. Compared to cocopeat block which is also superior in water absorption but because the price is much more expensive, OPT dust block is more of an option. Apart from that, cocopeat blocks are generally used as a planting medium.

The volume or production capacity of OPT dust blocks will also not be as high as for energy or fuel needs, for example if oil palm oil trunk waste is processed into pellets (OPT pellets) and as fuel for power plants, read more details here. However, as a solution for utilizing oil palm oil trunk waste so that it is not left alone and polluting the land, of course the production of OPT dust blocks can be an effective solution. The market niche in the livestock sector with animal bedding applications can also continue to increase along with the development of the livestock sector. And as a business that can provide financial benefits and also as a solution to environmental problems, of course this is very interesting and needs to be considered. 

Densified Biomass (Biomass Pellet & Biomass Block) for Animal Bedding

In contrast to wood pellets used for fuel so that their quality or characteristics are reviewed from the combustion side such as calorific value, ash content to ash chemistry, wood pellets used for animal bedding have different quality requirements. In wood pellets for fuel, the performance factor and efficiency of power plants are the benchmarks, while for wood pellets for animal bedding, the health factor of livestock is the benchmark. The use of animal bedding is mainly in subtropical areas or areas with four seasons and the need is increasing in winter. The use of wood pellets for animal bedding is indeed not as popular as wood pellets for fuel so its usage is also not as much as use for fuel. For animal bedding, the quality of wood pellets required is the ability to absorb water, not too hard (low density), not containing harmful ingredients and a soft texture. Not only wood pellets are commonly used as animal bedding, but also biomass blocks.

By compacting (densification) such as pellets and blocks, transportation costs are cheaper, making it easier for storage and use. Historically, the first animal bedding used was straw because it was easy to obtain and widely available. Lack of straw, such as low water absorption, so that more urine flows out than is absorbed, and also after being mixed with urine and livestock manure, the livestock can still eat it so that it often causes stomach pain, which encourage the innovations for animal bedding. In addition, straw also often contains quite a lot of dust and requires a large space for storage. Wood shaving is the next animal bedding material that is better than straw.

Wood shaving in the form of bales is usually traded for this animal bedding. The dust is also removed before the wood shaving is baled, so it does not become a respiratory problem in certain animals such as horses and dairy cows. The water absorption ability of wood shaving is also better than that of straw, which is around 260% to 420% while that of straw is only around 200%. Some manufacturers even enrich the wood shaving with enzymes and bacteria to bind ammonia so it doesn't escape into the air. This product makes the life of animal bedding longer and after that it can be a good compost manure. However, because the density of the bales of wood shaving is quite low, which is less than 200 kg/m3 so it is less economical for transportation and long-distance use. This is so that biomass densification into wood pellets or biomass pellets and biomass blocks is the solution to this problem.

A number of the above biomass compaction products have been used for animal bedding. In a number of countries with four seasons such as horses, dairy cows and chickens using animal bedding, this product indirectly supports food security, especially animal protein sources such as meat and milk. Another important factor is that the animal bedding products do not come from biomass which contains hazardous materials or must come from untreated wood (if it comes from wood biomass), so that raw materials from wood that are painted, polished, caulked or contain other chemicals cannot be used. As for the raw materials above, albasia is a type of soft wood, EFB or empty fruit bunch of palm oil, OPT or oil palm trunks are commonly obtained during replanting of the palm oil plantations and cocopeat is a side product of the cocofiber industry or coconut fiber processing.