Not Only Reduce Steam Cost, but Also Reduce Water Treatment Cost for Boiler Feed Water and Even Also Increase Revenue with EFB Cogeneration

Even though biomass waste is abundant in palm oil mills, the use of efficient boilers is also needed. Efficient use of biomass waste according to the type/specifications will also provide additional benefits for palm oil mills. The longer the biomass waste, the more diverse its uses, ideally even zero waste. Apart from mesocarp fiber which is usually used 100% and added with a number of palm kernel shells (PKS) and sometimes also a few empty palm fruit bunches (EFB), an efficient boiler will optimize the type and amount of biomass. For example, PKS as a commodity that can be sold are used as little as possible for boiler fuel, so that more can be sold which increases the profits of the palm oil mill.

Photo taken from here

Is a utility business like buying steam from another company needed? Utility businesses like selling steam, heat, or electricity are indeed starting to emerge; for more details, read here. Certain companies are greatly helped and receive utility products according to their wishes. They do not want the hassle of operating a boiler, including sourcing its fuel. However, for palm oil mills that in their operations produce a lot of biomass waste that can be used as fuel, it is more practical and efficient to operate their own boiler. And this has been a common practice in palm oil mills for a long time. Therefore, cooperating with a utility company to obtain steam and electricity is not an effective solution. The effective solution is the use of an efficient boiler as explained above.

Apart from that, regarding boiler feed water to increase efficiency or reduce costs and be environmentally friendly, AOP (Advanced Oxidation Process) technology, namely an electrochemical device, is used. With this method, apart from not using chemicals so it is environmentally friendly, it will also increase the service life of the RO (reverse osmosis) membrane which is the heart of the water treatment unit. Not only will the RO membrane have a longer service life, but also the activated carbon filter and ion exchange resin, which are stages of water treatment. Apart from being environmentally friendly, this technology is also more in line with the sustainability mission.

And regarding boiler operations, even to increase the volume of PKS that can be sold, cogeneration of empty palm fruit bunches (EFB) can be carried out. In this way, the EFB, which have been waste biomass which pollutes the environment and which most palm oil mills have not yet processed, are then burned to produce heat and potassium ash. The potassium content above 30% in the ash will make quality fertilizer that can be sold or used in your own plantation. Meanwhile, the heat from burning EFB is used as additional energy for the boiler (cogeneration). In this way, 100% of PKS can be sold and even exported.

If the use of PKS for boiler fuel reaches 50% then using this technology means that 50% of the  PKS can be recovered or taken back or 100% of the PKS can be sold or even exported. For example, a palm oil mill under normal conditions can sell 2,000 tons of PKS/month, then by using this technology the palm oil mill can sell 4,000 tons of PKS/month. Of course the increase in PKS supply volume is very significant to increase income, for more details read here. 

Biochar Needs for the Iron and Steel Industry

As awareness of climate change and global warming grows, along with the Paris Agreement and Net Zero Emissions (NZE) 2050 targets for decarbonization, the use of biomass to produce biocarbon products is increasing. The iron and steel industry, in particular, faces significant demand, while supply remains limited. This has prompted several large companies to invest in large-scale biocarbon production, particularly biochar/biocoke.

Such large-scale production naturally requires abundant biomass feedstock. Specifically, in Indonesia, biocoke/biochar production from palm kernel shells (PKS) reportedly began last year. PKS was chosen because it is a readily available biomass waste product from palm oil mills. PKS and palm oil mill production in Indonesia is estimated to be around 12.5 million tons/year, but because some of the PKS is used as boiler fuel, the estimated usable PKS or remaining boiler fuel is around 6.25 million tons/year. To increase the supply of PKS from palm oil mills, cogeneration of empty fruit bunches (EFB) can be used. For more details, read here.

In addition to the PKS, biocoke/biochar and even black pellets (torrified pellets) are also produced using wood from energy plantations. Energy plantations with short-rotating crops like calliandra and gliricidia have great potential to produce this wood. Currently, wood pellets (white pellets) are being produced from these wood plantations. For more details on whether wood from energy plantations is better for wood pellets (white pellets) or biocoke/biochar/charcoal, read here.

Biocoke, biochar, and charcoal are used in the iron and steel industry as a substitute for coal-based coke in blast furnaces, while wood pellets (white pellets) and torrified pellets (black pellets) are used in power plants using both cofiring and fulfiring. In addition to their higher calorific value (around 20% higher than wood pellets (white pellets)), torrefied pellets (black pellets) are also hydrophobic, allowing them to be stored outdoors, like coal.

In today's era, the use of biocoke / biochar / charcoal to replace coal coke in blast furnaces is becoming important. Biocoke / biochar / charcoal derived from biomass is a renewable material that is sustainable as a reducing agent or fuel in blast furnaces. The chemical reaction will separate oxygen atoms from iron atoms and this will emit CO2. This will convert iron ore (Fe2O3) into crude (pig) iron.

However, the difference lies in the fact that the carbon source used as a reducing agent or fuel in a blast furnace comes from renewable and sustainable sources, making it a carbon-neutral process. Conversely, using coke from coal, as it comes from a fossil source, makes it a carbon-positive process. Similarly, using natural gas, a fossil fuel, as a carbon source for the reducing agent or fuel in a blast furnace, despite its lower carbon intensity, is considered less carbon intensive. 

Washed PKS for Decarbonization of Iron and Steel Plants

The steel industry contributes 8% of global CO2 emissions, with each ton of steel produced producing an average of 1.85 tons of CO2 emissions. Compared to iron ore mining, iron and steel production contributes significantly more to CO2 emissions. Decarbonization efforts in the steel industry begin with the use of renewable energy for smelting. Biomass-based fuels, such as charcoal, which has a high carbon value, can replace the use of coke derived from coal. The use of hydrogen from renewable energy sources is the ultimate decarbonization target for the steel industry.

Currently, the steel industry largely uses coal as an energy source or reducing agent. This coal is processed into coke and used in blast furnaces. It is estimated that approximately 70% of global steel production uses the blast furnace or BF-BO process, and in China, over 90% of steel production uses the BF-BOF process. To reduce carbon intensity, natural gas is used as the fuel. The use of natural gas as a gaseous fuel also acts as a transition medium and, because it is derived from fossil fuels, is also a carbon-positive fuel.

Nearly all CO2 emissions in the steel production sector come from blast furnaces (BFs), which refine iron ore into crude iron or pig iron. The challenge is significant: there are approximately 1,850 steel mills worldwide, with approximately 1,000 using blast furnaces, producing approximately 1.5 billion tons of pig iron annually.

The use of charcoal in a blast furnace not only reduces carbon dioxide (CO2) emissions but also sulfur dioxide (SO2) emissions due to its very low sulfur content (approximately 100 times lower) than coke. Likewise, the use of limestone is reduced, thereby automatically reducing slag production. This also makes the blast furnace's operation acidic.

The use of biomass-based carbon fuel (biocarbon) in the form of charcoal has a better climate impact because it is carbon-neutral. Furthermore, technically, because it is a solid fuel, similar to coke derived from coal, it requires little or no changes or modifications to the smelting furnace. However, the availability of high-quality charcoal, large volumes, and a continuous supply remain major constraints.

This makes the use of charcoal to replace coal-based coke in blast furnaces crucial. Charcoal, derived from biomass, is a renewable, sustainable material used as a reducing agent or fuel in blast furnaces. The chemical reaction separates oxygen atoms from iron atoms, emitting CO2. This converts iron ore (Fe2O3) into crude (pig) iron.

However, the difference lies in the fact that the carbon source used as a reducing agent or fuel in a blast furnace comes from renewable and sustainable sources, making it a carbon-neutral process. Conversely, using coke from coal, as it comes from a fossil fuel, is a carbon-positive process. Similarly, using natural gas as a carbon source for reducing agents or fuel in a blast furnace, although it is said to have lower carbon intensity, is also considered a carbon-neutral process.

The use of charcoal or biocarbon materials for metallurgy or steelmaking has actually been commonplace for some time. In the early 1900s, global charcoal production reached its peak, exceeding 500,000 tons. In the 1940s, charcoal production declined to nearly half its early 1900s levels due to the replacement of other carbon materials, such as coke from coal, in the manufacture of steel and other metals.

Charcoal is a fuel and reducing agent derived from biomass that has significant potential for use during this transition phase. Palm kernel shells (PKS) are a potential biomass raw material for charcoal production. Palm kernel shells (PKS) are available in the millions of tons, ensuring a reliable supply. Charcoal, a product of biomass carbonization or pyrolysis, has a high calorific value, high fixed carbon content, and stability. However, another factor, ash chemistry, influences the quality of the resulting steel. This is somewhat similar to the ash chemistry of wood pellets from calliandra or gliricidia energy plantations.

When used as a reducing agent in blast furnaces, charcoal must have a low phosphorus content, while wood pellets from calliandra or gliricidia energy plantations must have low potassium, sodium, and chlorine content. The potassium, sodium, and chlorine content of wood pellets affects the quality of the wood pellets and their use in power generation. Pulverized combustion power plants, widely used worldwide, will reject wood pellets with this quality. Similarly, blast furnaces will reject charcoal with a high phosphorus content.

To achieve this quality, low-phosphorus content, the palm kernel shells (PKS) must first be washed. After washing, the phosphorus content decreases, and they are then dried and pyrolyzed, or carbonized, to produce palm kernel shell charcoal (PKSC). The same applies to wood pellets. The only difference is that wood pellet production doesn't involve pyrolysis or carbonization; instead, after drying and achieving the desired particle size, the pellets undergo biomass densification in a pelletizer.

Steel production requires an average of 6,000 MJ of energy per ton (equivalent to 50 kg of hydrogen) or 200 kg of charcoal, and requires approximately 600-800 kg of woody biomass as raw material. With a calorific value nearly identical to woody biomass, this is equivalent to using palm oil mills (PKS), which are plantation or agro-industrial waste.

Meanwhile, demand for low-carbon steel is growing rapidly as steel industries and governments worldwide commit to reducing carbon emissions from fossil fuels. The use of charcoal or biocarbon in blast furnaces is a key component of low-carbon steel production, as 100% of the steel is not yet produced using renewable energy. 

Maximizing Palm Oil Mill Profits with Cogeneration Utilization of EFB (Empty Fruit Bunch) and Export of PKS (Palm Kernel Shells)

As a profit-oriented company, maximizing profits is a natural and ongoing endeavor. Besides increasing efficiency, innovation can also be pursued, creating or developing new businesses. This is especially true if the innovations involved in creating new businesses also address environmental issues, such as utilizing palm oil mill biomass waste. In palm oil mills, empty fruit bunch (EFB) waste is generally underutilized, or if utilized, it is still suboptimal or inadequate, such as composting empty fruit bunches (EFB).

Empty fruit bunches (EFB) are a significant biomass waste product from palm oil mills, accounting for approximately 22% of the total production, but are generally underutilized and pollute the environment. Utilizing EFB through cogeneration will not only address the problem of EFB, but also generate heat or energy to replace the use of palm kernel shells (PKS) as boiler fuel, and also produce high-quality organic potassium ash fertilizer.

If the PKS used for boiler fuel reaches 50%, then using this technology means that 50% of the PKS can be recovered, or 100% of the PKS can be sold or exported. For example, a palm oil mill normally sells 3,000 tons of PKS per month. With this technology, the mill can sell 6,000 tons of PKS per month. This would certainly increase the supply of PKS significantly.

Even if applied on a larger/macro scale, namely in Indonesia with CPO production of around 50 million tons/year, the actual production of PKS is around 12.5 million tons/year. However, with the current practice of utilizing PKS as boiler fuel, say reaching 50% of PKS production, the actual amount of PKS that can be sold/exported by palm oil mills is 6.25 million tons/year. Now, with the use of this technology or the installation of equipment (EFB furnace cogeneration), the amount of PKS that can be sold/exported will be close to or equal to the PKS production in the mass balance or diagram above (not subtracting the amount burned in the palm oil mill boiler).

The demand for palm kernel shells (PKS) is increasing in line with the global decarbonization trend. In fact, PKS is a major competitor for wood pellets in the global biomass fuel market. Large PKS users come from Japan and Europe. PKS exports to Japan typically reach around 10,000 tons per shipment, while those to Europe typically reach a minimum of 30,000 tons per shipment due to the longer distances and the use of handymax or even panamax vessels. Cogeneration of empty fruit bunch (EFB) furnaces with palm oil mill boilers will increase the volume of PKS that can be sold or exported. Implementing this technological innovation, besides being the fastest and most practical, also offers multiple benefits, making it worthy of consideration. It could even become a trend and even a standard operating procedure in Indonesia's approximately 1,000 palm oil mills.

Optimizing Cooling Tower Performance by Improving Water Quality with Environmentally Friendly AOP Technology

Cooling towers are important and vital equipments for the operations of various processing industries at large. This cooling process is very important for the processing industry, chemical industry, oil and gas industry (oil refineries and petrochemicals), biofuel and biorefinery industries, power plants (fossil fuel and biomass), geothermal and large-scale (hyperscale) data centers. With the process conditions achieved, the industry can produce products that are economical/efficient and stable.

The cooling medium in the industry or factory is water, and the water is cooled in a cooling tower. And air from the atmosphere is used to cool warm water from industrial or factory processes through this cooling tower. This results in direct contact between air from the atmosphere and the warm water to be cooled. This is a source of pollution for the cooling tower water. A certain amount of additional water (make-up water) also needs to be added to replace lost water such as blow down, leaks and so on.

With continuous 24-hour operation for almost a whole year with a large volume of circulating cooling water, up to thousands of tonnes/hour, it is certainly not a simple matter to be able to maintain good and stable water quality. If water quality cannot be maintained, a number of serious problems will arise. A number of problems for cooling tower operations such as corrosion, scale, layers formed by green algae, organic materials and a number of micro organisms will reduce the performance of the cooling tower. If this happens, heat exchange will be disrupted and energy requirements for cooling tower operations will increase. When the cooling process does not work as it should, it will also affect product quality and the durability of production equipment, in the extreme case, if the cooling tower does not function, the industry or factory will stop operating (shut down).

If the cooling tower is damaged or has low efficiency, such as due to scale, there will be a low heat dissipation effect and a lot of energy loss. Then rust causes the pipe to become brittle and leak, resulting in a short life span for the pipe. Then the appearance of green algae, moss and mud from the accumulation of organic material, these things will disrupt the flow of water and even block pipes and valves. Another nuisance is the presence of bacteria and especially legionella (pathogenic bacteria that cause legionellosis) which causes various health problems.

Cold water as the output/product of the cooling tower will be used as a cooling medium in industry or factories such as condensers or other heat exchangers. The layer of fouling formed by scale on the surface of the heat exchanger ultimately reduces the overall heat transfer coefficient. In general, about 15% of energy is lost each year due to a decrease in heat transfer efficiency caused by fouling. Therefore, it is necessary to replace the pipes periodically every 3 to 5 years, and that is not a cheap cost. Even if the fouling problem is not controlled, heat loss can reach up to 70% after five years of operation.

If a problem occurs, repairs need to be carried out and often cooling tower repairs are expensive. A number of improvements/repairs to the cooling tower include structural repairs, replacement of mechanical components, drift eliminators, water distribution and fill types. Apart from the design problems of the cooling tower equipment manufacturers, water quality problems greatly affect the performance and lifespan of the equipment. This means that one solution is that efforts to maintain water quality must be maximized.

AOP (advanced oxidation process) technology has become the focus of developed countries to maximize water quality, including water as a cooling medium that is processed in cooling towers. AOP technology provides complete sterilization without leaving toxic residues and exhibits much stronger oxidizing power than conventional oxidants such as chlorine, chlorine dioxide and potassium permanganate. AOP technology specifically designed for reaction speed and intensity will be very effective for this purpose.

Compared to chemical treatment, although chemical treatment is still commonly used, there are restrictions due to environmental pollution and formaldehyde production, as well as because workers are exposed to serious dangers. As the restrictions on environmental pollution by respective governments become increasingly stringent, the use of chemicals will become increasingly restricted. Several developed countries are starting to control the addition of chemicals. The Singapore government has banned the addition of chemicals to cooling towers since 2008.

If you are interested in knowing AOP technology and its application for cooling tower water conditioners, please contact: eko.sbs@gmail.com 

Processing Palm Oil Trunk Waste for OPT Dust Block Production

Basically, there are many options for processing oil palm trunk waste from palm replanting programs. Small to medium to large capacity processing industries can be created depending on how big the market needs and raw material capacity are. Simple technology to advanced technology can also be applied to this industry. One option for processing oil palm oil trunk waste is the production of OPT dust blocks. OPT dust block is a group of biomaterial products used specifically as animal bedding. Livestock such as cows and horses need animal bedding, especially in winter.

Why is animal bedding for cows and horses suitable for the OPT dust block? The material characteristics of oil palm trunks which have the ability to absorb water quickly are an important factor. Production of OPT dust blocks as a compaction technology (biomass densification) is also not difficult, just like making cocopeat blocks. Compared to cocopeat block which is also superior in water absorption but because the price is much more expensive, OPT dust block is more of an option. Apart from that, cocopeat blocks are generally used as a planting medium.

The volume or production capacity of OPT dust blocks will also not be as high as for energy or fuel needs, for example if oil palm oil trunk waste is processed into pellets (OPT pellets) and as fuel for power plants, read more details here. However, as a solution for utilizing oil palm oil trunk waste so that it is not left alone and polluting the land, of course the production of OPT dust blocks can be an effective solution. The market niche in the livestock sector with animal bedding applications can also continue to increase along with the development of the livestock sector. And as a business that can provide financial benefits and also as a solution to environmental problems, of course this is very interesting and needs to be considered. 

Energy Sources for Data Centers: Between Growth and Sustainability and the Role of Bioenergy

Data centers are physical facilities that house computer systems and related infrastructure, such as servers and storage, used to store and process data. They form the foundation of a nation's computing power and are a core dependency in building large-scale Artificial Intelligence (AI). AI data centers, in particular, are particularly energy-intensive. According to the International Energy Agency (IEA), a typical AI data center currently uses as much energy as 100,000 households, while large AI centers currently consume about 20 times that amount (2 million households).

The computing power needed to support AI growth is also doubling approximately every 100 days. For example, Malaysia, it is not surprising that data center energy consumption in Malaysia is projected to soar to more than 5,000 MW by 2035, which is 40 percent of Peninsular Malaysia's current power capacity, or 11.1 percent of Malaysia's projected power capacity in 2035. Meanwhile, in Indonesia. Meanwhile, the projection of data center electricity consumption in Indonesia has increased significantly, predicted to reach 5,200 MW in 2034 and could even reach 12,000 MW in 2033. And the current capacity in 2025 is only around 274 MW and with a predicted growth of 16.8% per year, it can reach the target of >2,000 MW in 2029.

There are at least two main drivers of growth in the data center industry. First, demand-side factors include the growth of cloud computing and AI, along with the increasing global demand for data storage and processing capacity for everyday tasks like social networking, e-commerce, and data storage. Second, supply-side factors include the availability of resources such as electricity and water, fiber optic connectivity, and land availability.

In the growing data center industry, high or wasteful energy consumption has contributed to rising electricity prices for residents and small businesses. Each country should learn from these case studies as they strive to strike a balance between growth and sustainability. For example, in Georgia, the fastest-growing data center market in the country, Georgia Power reports that 80 percent of the projected 8,200 MW increase in energy demand by 2030 is related to planned data centers opening in the state. To address the increased demand, base electricity rates have been raised and new nuclear power plant (NPP) are under construction.

Georgia is an attractive market for data centers, given its relatively low electricity prices, with industrial electricity rates about 42 percent below the US national average. Significant tax relief was also promised, with at least $163 million in state collections eliminated and local sales tax annually starting in 2022. However, starting in 2023, the average Georgia Power residential customer will pay $43 more per month following a base rate increase. To address this challenge, a Senate bill was introduced to protect residential and commercial customers from higher electricity bills due to the utility's significant investment in AI-powered energy needs.

Efforts to address the increasing energy demand for data centers while reducing their environmental impact are necessary. Typical approaches include optimizing Power Use Effectiveness (PUE) and related metrics, as well as shifting to renewable energy. The use of renewable energy for data centers remains limited, or even at a small capacity of less than 5%. Renewable energy sources still prioritize solar and intermittent wind.

Industry participants also state that the intermittent nature of solar energy (at least without a well-developed battery storage system) does not make it an ideal energy source for data centers, given the need to keep data centers running 24/7. With limited solar generating capacity, data centers often rely on backup diesel generators. While renewable diesel (biodiesel and green diesel) is an available option, there are currently no regulations encouraging this transition.

Biomass as an energy source, or bioenergy, for data centers is still very limited. This biomass can be used directly in biomass power plants, where the CFB type is very common, or through co-firing in coal-fired power plants. Furthermore, biomass can be utilized as an energy source and biochar production through pyrolysis technology, as is the case with this US company. The syngas from pyrolysis serves as a carbon-neutral energy source, and biochar is the primary product for carbon capture and sequestration (CCS), resulting in carbon-negative operations. 

What is Sumatran Flood Wood For?

Former Minister of Maritime Affairs and Fisheries (KKP), Susi Pudjiastuti, urged President Prabowo Subianto to evaluate and halt the timber industry if it turns out that state revenues from the sector are not commensurate with the environmental damage and human lives lost. The devastating floods in Sumatra (Aceh, North Sumatra, and West Sumatra), which killed thousands of people, have captured national and even international attention. The government must elevate the status of the disaster to a national disaster so that the causes, perpetrators, impacts, and future anticipation can be identified. Without an elevating status, the problem will not be adequately addressed and foreign aid will be reluctant to enter. The perpetrators who caused the natural disaster, including the makers of the policies that supported it, must be investigated and prosecuted.

And that's not even counting other material losses, such as the destruction of infrastructure, homes, and so on. This tragic and heartbreaking situation would not have occurred if forests had been properly protected. When forests are cleared for palm oil plantations without adequate consideration and calculation, or solely for profit, the price is thousands of human lives, as Susie Pujiastuti noted. The timber from land clearing for palm oil plantations is so abundant that it becomes a source of significant profits.

Indonesia is currently the world's palm oil king with production of more than half (50%) of the world's palm oil or around 50 million tons of palm oil / CPO per year and the demand for palm oil continues to increase as the world's population continues to need a supply of vegetable oil (for food and biofuel). Palm oil is the world's largest vegetable oil production, beating other vegetable oils such as soybean oil, sunflower oil and canola oil. Palm oil with soybean oil, sunflower oil and rapeseed / canola oil are the four main vegetable oils in the world, where producing countries compete with each other (read: trade war) to market their vegetable oil products. The advantage of palm oil is the highest productivity of palm oil among other vegetable oils or the most efficient among the four most consumed vegetable oils in the world. For comparison, to produce 1 ton of palm oil requires 0.25 hectares, while to produce 1 ton of soybean oil requires 2 hectares, then 1 ton of sunflower seed oil requires 1.43 hectares and production of 1 ton of rapeseed / canola oil requires 1.25 hectares.

Another advantage is that palm oil tree cannot grow in subtropical countries like Europe and North America, so this should be a blessing for Indonesia, not a disaster. This is despite the fact that they are not native to Indonesia but originate from West Africa. With an area of ​​nearly 17 million hectares, Indonesia is the owner of the largest palm oil plantations in the world and a significant source of foreign exchange for the country. However, efforts to boost palm oil production through extensification must not ignore the aspects of safety and environmental sustainability. This extensification can even be slowed down through a number of intensifications, one of which is the application of biochar. For more details, read here.

The sustainability and deforestation aspects are 2 important points especially for a number of European countries to assess plantation products, especially palm oil and even the EUDR (EU Deforestation Regulation) will be implemented in about 1 year or fully effective January 1, 2027. But unfortunately, these European countries apply double standards because palm oil is treated very strictly even with various layered regulations, but this is not the case with other major vegetable oils, namely soybean oil, sunflower oil and rapeseed / canola oil.

The Sumatran floods recently demonstrated a haphazard policy (out of the bounds of sustainability) that was then exposed by the disaster. Land clearing resulted in a massive amount of logs. The abundance of logs created a seemingly endless island of logs, but they also polluted the environment and disrupted mobility. The losses caused by the floods were so great that they formed a seemingly endless island of logs due to the sheer size of the piles. One of the post-flood measures is clearing these logs. Some of these logs have high economic value and can therefore be utilized. Of course the profits from the sale of these logs are given to the people affected by the disaster caused by the indiscriminate logging. This distribution helps accelerate post-disaster recovery.

Technically, the wood needs to be selected based on its type, size, and market potential. Meanwhile, wood that is less economical or considered waste, such as because it is too small, broken into small pieces, split, and so on, can be used for biomass fuel, such as wood pellet production. The production capacity of a wood pellet factory is adjusted to the volume of waste, market demand, and investment in the factory's production machinery. The location of the wood pellet factory should also be close to the raw materials and not far from the export port. Several treatments, such as washing, are necessary because the wood is dirty and muddy. Similarly, wood submerged in the sea can potentially increase its chlorine content. Besides wood pellets, other biomass fuel products that can be produced include wood chips and wood briquettes. Market readiness is crucial in selecting biomass fuel products to be produced.

Biomass fuel production from flood wood waste is certainly not sustainable. Although the volume of wood waste is mounting and will only be depleted in a few years, consideration must be given to continuing to produce sustainable raw materials, especially after the flood wood waste is gone. Bare lands need to be reforested, as do critical and even idle lands. Appropriate plant selection and land mapping are essential. To sustain the production of biomass fuels such as wood pellets, energy plantations need to be established on suitable land. Energy plantation plants such as calliandra and gamal/gliricidia have taproots, making them useful for controlling erosion and landslides. In fact, within a certain area, these energy plantations can generate hundreds of trillions in revenue; for more details, read here. Likewise, other production forests, which produce wood for various industries and purposes, must also be managed properly to be a blessing, not a disaster. 

Processing of Empty Palm Fruit Bunches (EFB) for Ash Production as Potassium Fertilizer and Energy

Palm oil mills produce a large amount of biomass waste, and one of the largest in their daily operations is empty fruit bunches (EFB). Comprising approximately 22% of the fresh fruit bunches (FFB) processed by the mill, the volume becomes enormous and piles up daily if not managed properly. For example, a palm oil mill with a capacity of processing 60 tons of FFB per hour for 20 hours per day produces 264 tons of empty fruit bunch waste per day (approximately 6,600 tons per month and 79,200 tons per year). This enormous amount would resemble a hill if piled up in one place.

Incinerators have recently become popular, particularly in Indonesia, for processing empty fruit bunches due to their speed and practicality. Furthermore, the ash produced by burning them can be used as fertilizer due to their high potassium content. However, these incinerators produce exhaust emissions that pollute the environment, including black smoke and particulate matter. These emissions, which pollute the environment and exceed the threshold permitted by the Ministry of Environment (KLH), have led to the prohibition of incinerators. This ban has led to an increasing number of unmanaged empty fruit bunches. Using empty fruit bunches for mulch is also less effective, and composting, a biological process, takes a long time.

Video link for conventional EFB incinerator here

This problem demands an immediate and effective solution. The quickest practical solution is to upgrade the incinerator to make it environmentally friendly or to reduce emissions below the required threshold. This can be achieved by using adequate emission control devices to meet these environmental requirements. While many emission control devices are available, cost and target output are crucial considerations when selecting them. This approach not only addresses the problem of empty fruit bunches, but the resulting ash can also be used as a potassium fertilizer.

Furthermore, by upgrading the incinerator with emission controls (basic type), the equipment can be developed into several types, as follows: the second type is a cogeneration boiler for palm oil mills, allowing 100% palm kernel shell (PKS) to be sold, even for export. The third type is by adding a new boiler and steam turbine for electricity production, which is then sold to PLN (Indonesia State Owned Electricity Company) under a power purchase agreement (PPA). The fourth type is equipped with waste heat recovery equipment, allowing for more general use. This also means the combustion process in the upgraded incinerator can also be upgraded so that the combustion process can run optimally. Several combustion technologies, such as chain grates, step grates, or reciprocating grates, can be considered to achieve maximum performance, including the removal and handling of ash product.

Empty fruit bunches (EFB) processing can vary, although the primary focus is addressing environmental pollution caused by them. However, their large volumes certainly represent a potential raw material for processing units. Therefore, in addition to addressing this waste, the technology used must also provide financial benefits. Of the numerous EFB processing technology options, the cost-to-benefit ratio of a technology application will be a crucial consideration for EFB processing.

In addition to combustion using conventional or this upgraded incinerator, thermal processing routes also include pyrolysis, with slow pyrolysis specifically for biochar production and fast pyrolysis for bio-oil production. Another pyrolysis variant is mild pyrolysis or torrefaction for the production of torrified biomass. Then there's gasification to maximize gas (syngas) production from biomass. Furthermore, empty fruit bunches of palm oil can be used as fuel or an energy source. To facilitate handling, storage, and reduce transportation costs, empty fruit bunches need to undergo biomass densification technology, with the final product being pellets or briquettes. 

Harvesting Energy from the Sun

The sun is crucial as a source of energy for living things, including plants, animals, and humans. It is an abundant, free, and inexhaustible source of energy, except at the time of judgment. The word "sun" is mentioned 25 times in the Quran and is the name of one of the chapters mentioned by Allah in the Quran. This suggests that Allah intended to signal that there is something for humans to explore through the sun (Asy-Syams).

An American Muslim and environmental activist, Ibrahim Abdul Matin (2012), in his book Green Deen: What Islam Teaches about Protecting the Planet, refers to renewable energy as energy from heaven. According to him, energy from heaven originates from above, meaning it is not extracted from the earth and is renewable. "Extraction causes imbalance (causes climate change), while energy from above is like energy from heaven." 

By 2024, solar power production will reach 453 GW. With wind power generation added, the two sources will account for 97.5% of the total renewable energy, making them the dominant renewable energy source. With wind power production reaching 114 GW, or about a quarter (25%) of solar power, solar energy is crucial due to its competitive cost and rapid development. China is currently the world's leading producer of solar PV. 

China's ambition is to build a "solar great wall" designed to meet Beijing's energy needs. The multi-year project, expected to be completed by 2030, will be 400 kilometers (250 miles) long, 5 kilometers (3 miles) wide, and reach a maximum generating capacity of 100 gigawatts. Currently, the project is reported to have reached a capacity of 5.4 gigawatts. Since 2024, China has led the world in electricity production from solar panels. As of June 2024, China led the world in operating solar power generation capacity with 386,875 megawatts, representing about 51 percent of the global total, according to Global Energy Monitor's Global Solar Power Tracker. The United States ranked second with 79,364 megawatts (11 percent), followed by India with 53,114 megawatts (7 percent). 

Even Elon Musk has been saying it for years, and it's something solar energy pioneers already know: the sun has enough energy to meet all our energy needs. The problem lies not only in ensuring that people have the technology to harvest the sun through solar panels, but in cities and urban centers, one of the biggest issues is storage and what to do with excess energy when the sun is shining, which is why batteries for storing that energy are so important. Consumers and businesses, when possible, typically feed energy back into the grid, where they receive cash or credits for their contribution.

But harvesting solar energy is of course not only done with solar panels (solar PV). Trees or plants also harvest solar energy and convert it into other energy sources, namely biomass-based. Renewable energy sources derived from plants (bio-energy) are also in line with QS. Yaasin (36): 80. To produce these energy sources, whether such as wood, fruit, seeds or other parts of the plant, plants carry out photosynthesis. In addition to water and carbon dioxide (CO2), this photosynthesis process requires sunlight. 

Plants, through the process of photosynthesis, store energy from the sun in the form of biomass, and this is likened to a battery. This green battery of plants can be used as a very large energy source; for more details, read here. Unlike harvesting solar energy with solar panels (solar PV), which is highly dependent on the weather, resulting in intermittent electricity supply, or likewise with wind, which sometimes does not blow, biomass energy from plants will produce stable electricity. Once converted into biomass and harvested as an energy source, the energy will always be available. And to generate electricity from solar panels (solar PV) to overcome weather problems and prevent intermittent electricity supply, very large batteries are required, and currently not available. 

Indonesia is believed to be a tropical country, the biomass heaven. This needs to be translated into more concrete terms so that it can be understood, implemented, proven, and optimally utilized. Its potential is immense and should be used to support the well-being of its people. The simple diagram below illustrates the many possibilities in this tropical "biomass heaven." 

The availability of raw materials is a vital and absolute must for various biomass processing processes to be carried out and be sustainable. On the other hand, there is a huge potential for land that can be utilized for this purpose, amounting to tens of millions of hectares, namely critical land / marginal land, dry land and post-mining land (coal mines, tin mines, nickel mines, copper mines, gold mines and so on). In more detail, it is estimated that for critical / marginal land reaches 24.3 million hectares (Times Indonesia, 2017), while dry land reaches 122.1 million ha consisting of dry acid land covering 108.8 million ha and dry climate dry land covering 13.3 million ha and post-mining damaged land reaching 8 million hectares. Energy plantations or biomass plantations need to be created in these areas and can even be used for various food crops. In fact, currently there are plant species that can only be economically viable in these lands. 

The Quran, as a source of knowledge, teaches how to obtain renewable and sustainable energy that will save humanity and the earth. By delving into and studying the verses of the Quran in detail, we will uncover various important guidance for navigating life. This should motivate and inspire humans, especially Muslims, to conduct beneficial scientific research. Applying existing resources, in line with Quranic guidance, and developing and refining efforts to harvest solar energy must continue. Furthermore, the Quran provides a solid moral, ethical, and legal basis for the balanced and responsible development of science and technology. 

The Quran explicitly emphasizes the importance of knowledge. This is evident in the first verses revealed to the Prophet Muhammad (peace be upon him), which contain the command to read, and the story of Adam being taught the names of all things, signifying humanity's superiority through knowledge. The Quran encourages travel and observation, thus opening minds to scientific discoveries. The Quran provides guidelines to ensure that the knowledge developed is used for good and does not conflict with moral values.