Showing posts with label charcoal pellet. Show all posts
Showing posts with label charcoal pellet. Show all posts

Sunday, October 28, 2018

OPT Charcoal Pellet Production for Waste of Oil Palm Trunk Solution

Oil palm trunk waste as well as biomass in general can be used for sources of energy, materials and chemicals. So much oil palm waste is because currently most of the oil palm plantations in Indonesia are old and enter a period of massive replanting. In addition, replanting is also a periodic program conducted by oil palm plantations to continue to maintain the sustainability of its production, so that palm oil waste is always available. Indonesia and Malaysia with a total oil palm plantation area of ​​around 17 million hectares of course have a lot of palm oil waste. If 1 hectare is planted with 130 palm trees, the palm tree population in both countries has reached 2.21 billion palm trees. The current era of bioeconomy encourages massive and sustainable use of biomass, so that initially considered waste is now a potential raw material. Charcoal production from palm oil waste also does not damage the environment because it is a tree that must be replaced with new plants.

The use of palm oil trunks for energy sources is one of them by making pellets (OPT pellets) which currently also have producers. Another option is to be made into charcoal pellets (OPT Charcoal Pellet). Before being pelleted first, the oil palm trunk is carbonised through the process of pyrolysis or carbonization. The charcoal produced is then compacted into pellets (OPT Charcoal Pellet) with a little added adhesive. There are many advantages that can be obtained by the pyrolysis process, especially continuous pyrolysis. In addition to the main products in the form of charcoal, biooil by-products, biomass vinegar (liquid smoke) and syngas are also of high economic value. Biooil can be used directly as liquid fuel for example for burners or ship fuels. Biooil can also be upgraded for a variety of general vehicle fuels such as gasoline or diesel oil. Biooil as well as crude oil can also be upgraded for the production of various chemicals (bio-based chemical).
Biomass vinegar (liquid smoke) can be used as a biopesticide or liquid organic fertilizer. Fertilization will restore nutrients or organic matter to the tree or plantation. This is important to be done to maintain the sustainability of the oil palm plantation itself, which is currently one of the main concerns. Syngas can be used as direct fuel such as biooil, or used for electricity generation using a gas engine. While the main product, charcoal after being pelleted, can be used as fuel or agricultural charcoal (biochar). The charcoal market is usually for the food industry, namely for heat sources, in contrast to wood pellets which are widely used in power plants.

Sunday, October 21, 2018

Production of Wood Pellets or Charcoal Pellets?

Wood pellets have become a hot talk and tempting business opportunities today. Not a few large companies are planning to produce wood pellets in Indonesia, especially with raw materials from energy plantations. Of course there are still many who remember also some time ago Indonesia was highlighted by the world for its function as the world's lungs with its tropical forests as CO2 absorbers and compensation for carbon trading. Furthermore, will in the current era Indonesia will become the world's main supplier of biomass fuel which is carbon neutral fuel? It is not surprising that Indonesia is a destination country for investment in biomass production, this is because of its tropical climate, available vast land and fertile soil. Almost all regions in Indonesia can be planted for various types of plants and this condition is different from subtropical countries and dry regions such as deserts. Of course, it is important that the business activities of the biomass production and its derivatives provide fair benefits to the Indonesian citizens and government. Do not let the people only become objects even in their own country, like dead chickens in a rice barn. If that happens, then it's really outrageous. The Muslims can capture and take advantage of these opportunities in a way that is syirkah (sharia business cooperation), more detail can be read here.

History has also taught that natural wealth but not managed properly, only invites invaders. Remember, Indonesia was colonized, especially in the military, political, educational and economic terms of 350 years, because initially spices and certainly new style of colonialism (neo-colonialism) also could not happen again for the present and the future. Why are wood pellets so popular? The first reason is the high demand for wood pellets which is driven by a number of pro-environment policies, which in Asia, especially Korea and Japan. The second reason is that electricity generation is one of the biggest sources of pollution with very large CO2 emissions, so it needs to be reduced and even needs to be replaced with carbon neutral biomass power plants. The third reason, the production of wood pellets is cheaper than fuels such as bioethanol. A number of analyzes suggest that bioethanol from lignocellulosic biomass is newly produced when oil prices are above $ 100 / barrel while the current oil price is around $ 80 / barrel.

The main users of wood pellets are large power plants, so that production volume and continuity are needed. A number of strict rules have been applied to the production of wood pellets as examples of quality standards, and the continuity of raw material supply as evidenced by certain certifications such as FSC. The traded wood pellet products must meet these standards or criteria. Long contracts are also commonly used for buying and selling wood pellets. Looking at a number of things above, it can be understood if players or producers of wood pellets must have large capital. Wood pellet production is currently estimated at 20 million tons with the United States and Canada as its main producers, while Europe is the main user, followed by Japan and Korea in the Asian region.

Charcoal is an energy product from biomass processing, especially wood. Wood charcoal has been known for a long time and is produced in a number of places. The process of producing wood charcoal is generally traditional, takes a long time and the quality is not uniform. According to FAO, global wood charcoal production in 2015 was recorded at more than 50 million tons and about half of it was produced in Africa. Every year Europe imports 1 million tons of charcoal, as well as Saudi Arabia and Middle Eastern countries import more than 1 million tons of charcoal. The use of charcoal is mostly the household sector with retail (retail) distribution. In addition charcoal is also used for metallurgy, agriculture (biochar) and activated charcoal (activated carbon) raw materials.

Charcoal production and charcoal marketing have also not been treated by strict rules such as wood pellets. This is mainly due to the large number of charcoal producers, with a small average production and traditional production technology. In addition, the market or buyer also does not require large volumes and long-term contracts. The quality factor remains an important standard, especially for the export market. But it could be that more stringent rules will also apply to production and marketing, given the potential damage caused. The low conversion of traditional charcoal kiln, which is an average of 15%, makes the need extra for wood raw materials, so that to produce 1 million tons of raw materials is needed about 6.5 million tons of wood. The approach to using efficient technology is increasingly urgent especially to serve large and continuous needs. Pyrolysis or continuous carbonization is the solution to this, with a conversion rate to charcoal reaching 30% or almost one third. With this efficient technology, only 3 million tons of wood is needed, or only half that means saving about 3 million tons of wood raw material.

To improve efficiency and ease of transportation and handling and its use, so charcoal can be made into pellets. The heat value of charcoal which is higher than wood, which is about 2 times, also makes charcoal pellets have higher calories than wood pellets. Unlike the production of wood pellets which do not require additional adhesive, because lignin in the wood itself also functions as an adhesive when pressed (compressed) and high temperature, for charcoal pellets require additional adhesive in the form of tapioca flour, this is because lignin has decomposed when carbonization process (pyrolysis). Another advantage of the pyrolysis process is that a number of byproducts provide additional benefits, namely: biooil as a burner / boiler fuel, a ship fuel mixture and can be upgraded to vehicle fuel in general, then syngas which can be used for gas engine fuels for electricity production and wood vinegar which can be further processed into biopesticides and liquid organic fertilizers. For a production capacity of 200 tons / day of INPUT or approximately 70 tons of charcoal / day (OUTPUT), the electricity output produced can reach 5 MW with raw wood chips or sawdust.
The continuity of raw materials for charcoal production is also the same as the production of wood pellets, namely from the energy plantation so that it can continue continuously (sustainable). Optimizing energy plantations with sheep farming plus cattle and honey bee farming is the best option for optimizing land use. In conclusion there are two attractive options in the current biomass fuel business, namely the production of wood pellets with strict requirements ranging from raw material sources and wood pellet product quality, but can get a long-term wood pellet purchase contract that is up to 20 years or the production of charcoal pellets, which the conditions are not as strict as wood pellets, then in the carbonization or pyrolysis stage a number of by-products are also produced which are also profitable, even for electricity it is also very possible for long-term contracts to sell it to PLN with a PPA (Power Purchase Agreement) mechanism for 25 years but for products the product cannot be a long contract. Based on the aforementioned matters, an in-depth study is needed before executing one or even both of these opportunities.

Wednesday, December 13, 2017

Compaction Will Increase The Biomass Heating Value?


Many people think that with biomass like sawdust when compacted it will increase the heat or the heating value, but that is not entirely correct. Densification into pellets or briquettes does raise to solid or density so that the weight or mass is high while the volume is small, for example sawdust when not compacted its density is only about 200 kg / m3 and after solidified (densificated/compacted) into pellet to 650-700 kg / m3 and can be more than 1,000 kg / m3 when briquetted. This makes the biomass efficient for long-distance transport, easier handling, burning and so on.

Indeed before compacted into pellets or briquettes, the solid biomass must have a 5-10% dryness rate that can be compacted. When the biomass is wet or has a high water (moisture) content, then drying it will increase the calorific value. While the biomass initially very dry say with a moisture content of less than 5% then to reach the desired level of dryness (5-10%) then the need for additional water or wetted of course this does not increase the calorific value but instead reduce the calorific value. So the increase in calorific value of biomass can be done by reducing its water content or drying it even down to minimize its volatile matter and increase its carbon content (fix carbon). The pyrolysis process of both torrefaction (mild pyrolysis) and carbonization  (slow pyrolysis) is the process of increasing the heating value of the solid biomass.
 
Example of pellet fuel types. A photo taken from here
Well after the increased calorific value through drying up to pyrolysis then followed by the compaction process will be the better quality of fuel is in terms of heating value and volume. For example, when wood charcoal has an 85% fixed carbon with a calorific value of 7500 kcal/kg with a density of 400 kg/m3 and then made into pellet with a density of 650 kg / m3 then in volume 1 m3 has a higher heat content of 3,000,000 kcal in wood charcoal and 4.875.000 kcal on pellet or because its density is higher.

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