Friday, June 4, 2021

Integration of Pyrolysis with Cocopeat and Cocofiber Industries

The high demand for cocofiber and cocopeat in the world which reaches thousands of containers per year should be a golden opportunity and a driving force for the Indonesian coconut industry. There are a number of potential advantages of Indonesia which should be at the forefront of capturing and exploiting these opportunities. These advantages include, from 196 countries in the world, only 8 countries control 90% of the world's coconut demand, Indonesia as the owner of the largest coconut plantation in the world, which is around 3.8 million hectares with a production of more than 15 billion coconuts fruit every year, and strategic geographical position. This is also the reason why the ICC (International Coconut Community) or an international organization concerned that the members of which are coconut producing countries is headquartered in Jakarta, Indonesia. The island of Sumatra is the center of the largest coconut plantation in Indonesia, especially Indragiri Hilir regency in Riau province, followed by the islands of Sulawesi, Java, Maluku and Papua, Nusa Tenggara and Bali, and Kalimantan. The current condition, although with a number of advantages above and the quality of Indonesian coconut coir is high and the price of this coir is cheap, it turns out that Indonesia still supplies less than 5% of the world's cocofiber and cocopeat needs.

To seize these opportunities, of course, one cannot only rely on the potentials, but also on effective and efficient production technology. One of the main obstacles in increasing cocofiber and cocopeat production capacity is the drying aspect. The production of cocofiber and cocopeat can be boosted in such a way if the efficient drying aspect can be carried out. And for drying, heat energy is absolutely necessary. This heat energy can be obtained cheaply from the excess energy of the pyrolysis process. In addition to producing the main product in the form of biochar, excess energy from the pyrolysis process can be relied on as an energy source or heat source for the coconut coir processing industry. A certain type of dryer according to the characteristics of the material being dried must also be used. With modern dryers such as belt dryers, tray dryers and drum dryers, in addition to the high drying capacity, the product quality will also be standard and stable.

Meanwhile, for the pyrolysis process, raw materials are needed in the form of biomass wastes that are widely available in that location, even the biomass waste can vary according to its availability which sometimes depends on the season. In certain cases, it is also possible for pyrolysis to be integrated with an integrated coconut industry, so that coconut shell becomes the raw material. Meanwhile, if the location of the coconut plantation is not far from the palm oil plantation, biomass wastes from the plantation or palm oil mill can be used for the pyrolysis. Even like the palm oil trunk, if it is not used and only left to rot in the plantation, it invites insects that disturb the coconut plantation. For more details, you can read it here. The integration of the pyrolysis industry and coconut coir processing in addition to reducing environmental pollution due to biomass waste is also a solution for the coconut coir industry. The relationship between the two industries must be mutually beneficial, namely the pyrolysis industry can sell its excess energy at a competitive price and the coconut coir industry can increase its production.

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