Hydraulic Press Type Biomass Briquettes, Efficient for Small Capacity

Wood processing factories and sawmills that produce small amounts of wood biomass waste, such as 5-10 tons per day, can process it into value-added products, namely briquettes. Briquettes and pellets both use biomass densification technology, but pellets are far more popular than briquettes. Wood pellets are typically used for large-scale power plants with annual demand of tens or even hundreds of thousands of tons. Briquettes (wood briquettes) are typically used for smaller capacities, and there are also wood briquettes for special applications, such as charcoal and BBQs. The question is, which type of wood briquette is suitable for this small amount of waste?

Compared to wood pellets, which only use one type of production technology—a roller press—wood briquette production uses three types: piston press, mechanical press, and screw press. For more details, read here. Of the three, hydraulic wood briquette is the most suitable type for processing this "small" amount of waste. This is because it uses the least electricity, can operate automatically, and is stable, even for 24/7 operation. The sawmill and wood processing industry, in addition to achieving clean production units (zero waste), also benefits from contributing to renewable energy.

Technically, briquette production is also easier than pellet production, due to the looser moisture content and particle size. Even for abrasive biomass materials, briquetting, particularly with piston presses and hydraulic presses, can handle these materials more effectively than roller-press pelletizing. The wear and tear on equipment in pelletizing these materials is much greater, while in briquetting, this is much less. This is because the contact area during pressing/compaction in pelletizing is much larger than in briquetting. Therefore, in briquetting, it is easier to replace certain machine components that wear out due to abrasive materials, unlike in pelletizing, which requires replacing dies and even rollers.

As the era of decarbonization accelerates, the use of renewable fuels, particularly biomass, such as wood waste, is also growing. Briquetting, particularly hydraulic press briquettes, simplifies handling and use in furnaces. Biomass boilers that feed fuel manually will easily utilize these hydraulic press briquettes. Small and medium-sized industries using small boilers will be able to utilize these hydraulic press briquettes.

Palm Kernel Shell (PKS) Exporter Company and Developing Wood Pellet Production Business

PKS loading for export

The decarbonization trend that continues to increase along with the increasing demand for biomass fuel has made a number of palm kernel shell (PKS) exporting companies plan to expand their business into wood pellet production. Established palm kernel shell exporters usually have sales contracts with overseas buyers, which can be short-term or long-term contracts. This palm kernel shell exporters only collect palm kernel shells from a number of palm oil mills/CPO factories, then cleans them and simply dries them before they are ready to be shipped. Indeed, there are also a number of overseas buyers of palm kernel shells which do not need cleaning and drying so the price is also cheaper. Cleaning palm kernel shells usually uses a sieve (screening) machine, either a vibrating screen or a rotary screen, for more details, you can read here. Meanwhile, for drying, it is usually only aired by occasionally turning over the pile of palm kernel shells with an excavator.

Palm kernel shells and wood pellets are two popular biomass fuels in the global biomass fuel market. Palm kernel shells are the main competitor of wood pellet products because they have almost the same properties such as calorific value, ash content, size and so on, but palm kernel shells are usually cheaper because they are a by-product or waste from palm oil mills and only require a simple process to produce then exported. Meanwhile, wood pellets, although the raw material can come from woodworking industry waste or sawmills, require a more complex production process and investment in the equipment required. 

Typical Circulating Fluidized Bed (CFB) power plant in Japan

Palm kernel shells and wood pellets are mostly used as fuel for power plants abroad such as Japan and Korea. Wood pellets can be used in almost all coal power plants by cofiring, while palm kernel shells are more limited. This is mainly because crushing palm kernel shells and mixing them with coal powder (cofiring) in pulverized combustion is more difficult. Palm kernel shells can be used 100% in power plants with fluidized bed or stoker technology. And currently quite a lot of power plants in Japan use fluidized bed technology.

And because they are in the same market, palm kernel shell exporters are also very likely to know the need for wood pellets. Buyers of palm kernel shells abroad are usually also buyers of wood pellets too. The practice of collecting palm kernel shells from palm oil mills is almost the same activity as collecting wood waste from wood processing industries and sawmills, so it should not be difficult for exporters of palm kernel shells. But creating energy plantations as raw material for wood pellet production is the ideal solution. Collecting wood waste or collaborating with the wood industry that produces this waste is an intermediate solution and energy plantations are the ideal solution. Thus, it is very reasonable for palm kernel shell exporters to expand into the wood pellet production business.

Optimizing Wood Pellet Production from Wood Waste

The volume of wood waste from the woodworking industry in Indonesia is estimated to reach 25 million tons every year. Every wood processing will produce waste such as sawdust, wood shavings, wood chips and so on, the volume of which is around 40% of the raw materials used. However, there is still a lot of waste that has not been processed so it pollutes the environment. Meanwhile, the development of the Indonesian timber industry continues to increase due to high export demand, even though actual realization of the timber industry is still low.

It is estimated that the Indonesian wood industry can actually be optimized until its production capacity reaches 91 million cubic meters per year, but in reality in 2022 the forest products industry will only be able to produce 42.19 million cubic meters per year or around 48.7% of its optimum capacity. There are 3 factors that cause the low realization of the wood industry, namely, efficiency of the wood industry, problems related to raw materials and market availability.

The low efficiency of the woodworking industry is due to the use of old machines or traditional methods for production. Meanwhile, problems related to raw materials are caused by the reduction in forest areas due to the large amount of development that causes forest land to change its function. Efforts to maintain a stable and sustainable supply of wood raw materials need to be made, including land rehabilitation programs and coaching for community forest farmers. National mapping of wood potential also needs to be carried out so that industry can obtain information regarding the supply of raw materials needed. Market availability is also an important factor in the development of the timber industry, so the ability to access information and identify market aspects, both domestic and international, is needed.

As the wood industry increases, wood waste also increases. An environmentally conscious industry certainly pays great attention to waste issues so that ideally it can achieve zero waste. These wastes are raw materials for wood pellets. The need for wood pellets continues to increase in line with the global decarbonization trend. Just as the woodworking industry requires consistency to maintain its products, so does wood pellet production. The consistency of the wood pellet raw material mixture is the key to the quality of wood pellets, including making production optimal.

In large woodworking factories, wood pellet production can be carried out simply by using its own waste, so that apart from solving the waste problem according to the zero waste concept, it can also be used as a new business development. Meanwhile, in the small - medium woodworking industry, because there is insufficient wood waste, some wood waste as raw material for wood pellets needs to be sourced from other places. A wood pellet factory can also be made independently, namely with raw materials that come 100% from other people's woodworking factory waste, meaning that the wood pellet factory is not owned by a wood processing industry. So basically a wood pellet factory is a factory or installation for processing wood waste that produces products with high selling value and is in line with the global decarbonization trend.