Carbonization Furnace Innovations To Improve Coconut Processing Efficiency

Inefficient production processes will encourage waste, resulting in high production costs. Energy is an important factor for a lot of industries, especially in the integrated coconut processing industry. Carbonization or the coconut shell charcoal process is generally inefficient besides it also produces a lot of smoke pollution in the charring process, for more details, please read here. This much wasted energy should be used for various coconut processing, such as making white copra, dessicated coconut (DC), nata de coco, and drying cocofiber or cocopeat. Furthermore, the smoke that comes out of the carbonization process can also be condensed so as to produce liquid smoke product. With the above configuration, the carbonization furnace can be used optimally as well as waste or smoke pollution can also be minimized as little as possible. A simple carbonization furnace scheme is as follows:

The input of the carbonization furnace is mainly coconut shell, but coir/fiber, bunch, and frond can also be used. A heat exchanger is installed to extract or utilize heat from the carbonization process. The air from the environment after passing through the heat exchanger will become hot. The hot air produced can then be used as needed as above. In the production of white copra where only clean hot air is needed, not from smoke or flue gas can take advantage of this hot air, as well as in the production of dessicated coconut (DC). Coconut water, which is still disposed of so much that it pollutes the environment, should also be processed into nata de coco or vinegar. The process of boiling coconut water for the two products above can also take advantage of the heat from the carbonization furnace. With energy costs that can be cut or minimized in this way, coconut processed products become more competitive and provide additional benefits for the producers.

Reviving the Integrated Coconut Industry Part 3

When continuous pyrolysis is used for processing coconut shells and producing charcoal and is not processed further into activated carbon, excess syngas and biooil can be used as energy sources for processing fruit flesh and coconut water. Fruit flesh and coconut water can be processed into a variety of products needed by the market. The production costs of various processed coconut products have become very competitive because energy costs are very minimal or even zero. In addition, energy needs can also be added from coconut fiber which is used as fuel as well. The energy source can be used for electricity or heat or both depending on industry needs.

If gliricidae is planted as a crop between coconut plantations, wood products will also be obtained. The wood can be used as raw material for wood pellets as an export commodity which is predicted to continue to increase demand in line with awareness of environmental problems and climate change. Gliricidae leaf waste can also be used as animal feed such as goats, sheep and cattle. Maintenance of gliricidae is very easy and planting patterns as intercropping with coconut plantations are also common in Sri Lanka. Land optimization can also be done by using land between coconut plantation and gliricidae as pasture fields such as goats, sheep and cattle and for beekeeping.

To make the business profitable and sustainable, professional management certainly needs to be applied in the business. Management of the upstream sector namely plantations and livestock should be separated from the downstream sector namely factory or plant as a processing unit. This is similar to the organization in the palm oil company which separates the plantation division from the factory or mill division. In addition to facilitating business operations, the business will become efficient and competitive. 

Activated Carbon Production from Coconut Shell

No need to doubt the activated carbon from coconut shell is the most popular activated carbon now from a group of renewable raw materials (renewable resource). Indonesia is the largest coconut plantation owner in the world but the production of activated carbon from coconut shell is still low. Unlike palm oil which is generally owned by large plantations with organized businesses with hundreds of processing plants, coconuts are mostly owned by smallholder plantations, less organized so that the processing industry does not develop. So, how can coconut plantations and the industries develop? Before answering this question, it should be noted that coconut plantations and their processing industries suffered a lot of setbacks. This is because the coconut sector still lacks attention. In addition, the pattern of approaches for the coconut industry whose owners are mostly community plantations should also be different from the oil palm industry which is generally owned by large plantations.

Technically the coconut industry can imitate the palm oil industry, especially in the utilization of biomass waste to run its industry. Palm oil mills are more efficient in using biomass waste to extract crude palm oil (CPO) by producing electricity and steam. Biomass waste in palm oil mills is commonly used as an energy source, namely mesocarp fibre and shells. Whereas in the coconut industry there is still a lot of biomass waste that is not utilized at the factory. Coir, bunch, frond to shell can be used as an energy source for coconut processing plants. In the palm oil industry, there are 2 kinds of oil, namely CPO or crude palm oil from palm mesocarp fiber and PKO or palm kernel oil from the kernel of the fruit, whereas in coconut, the fruit can be used to produce copra, oil, coconut milk and dessicated coconut and the water for the production of nata de coco. It is seen that coconut products are more numerous and varied than palm oil. Both palm oil and coconut products are mainly for food products whose needs continue to increase.

If all of the biomass waste can be utilized, it is very possible that the industry can afford its own energy needs from its biomass waste, even if it is excessive. Coconut shell can be used further for the processing of activated charcoal, meaning that the coconut shell is not all used for energy or even all shells are allocated for the production of activated charcoal. In the palm oil industry, not all palm kernel shells are burned or used for energy in the palm oil mill, so one of them can be used for the production of activated carbon, for more details on the production of activated carbon from palm shells can be read here. The production process of activated carbon from coconut shell is also almost the same as the production of activated charcoal from palm kernel shells.

Although it is the largest owner of coconut plantations in the world, it is 3.7 million hectares but compared to its oil palm plantations which reach 12 million hectares, the coconut plantations are relatively small. With the increasing need for coconut-based products, coconut plantations should also be increased. Current coconut plantation centers, such as in Riau, South Sumatra, Bengkulu, Gorontalo and so on, which currently have a lot of damage, need to be restored, one of which is integrated with sheep grazing and further improved. With an area of ??coconut plantations 3.7 million hectares of coconut shell has a composition of 12% of coconut fruit so that the total coconut shell is around 23,000 tons / year.

Biomass Efficiency Improvement for Energy Sufficiency Part 2

Indonesia is famous for the country of coconut island seduction. This is because the extent of coconut plantations in Indonesia reaches around 3.7 million hectares with most of them being smallholder plantations. The extent of the coconut plantations places Indonesia as the largest coconut plantation owner in the world, and the Philippines ranks second. Coconut trees mainly grow along the coast, and indeed Indonesia also has the longest coastline in the world. Although the number of Indonesian coconut plantations is the number 1 in the world, its productivity is still lower to the Philippines, so the Philippines is also the no. 1 coconut producer in the world. The coconut industry in the Philippines is also more advanced than Indonesia. Indonesia here is more prioritizing palm oil than coconut. The area of ??Indonesian palm oil plantations is currently around 12 million hectares or more than 3 times the size of its coconut plantations.

Coconut trees are also called the tree of life because all parts can be used for human life. But at present the sad fate of it because of the lack of attention to the development of plantations and industries. The main product of coconut is the oil which has high lauric acid content. Lauric acid is only found in three places, namely coconut oil, palm kernel oil and breast milk. Lauric acid is a medium chain fatty acid (MCFA) which has many benefits for human health. Lauric acid helps cure various diseases such as diabetes, cholesterol, hypertension and so on. VCO (Virgin Coconut Oil) is a form of coconut oil that can be directly consumed by humans. VCO is different from coconut cooking oil because the VCO is made without heating so that it produces medium chain saturated fatty acids or high MCFA, vitamin E, antioxidants and enzymes in the coconut fruit. Lauric acid in VCO is easily absorbed to the mitochondria so it will increase the body's metabolism. Besides that it can stimulate insulin production which causes glucose metabolism to run normally, which is especially useful for diabetics. The more common benefit of consuming pure coconut oil or VCO can also activate antiaging hormones and pregnenolone, progesterone, and DHEA, and prevent heart attacks, senility, obesity, cancer, and other diseases associated with premature aging.

Saturated fatty acids, lauric acid consists of 12 carbon atoms, which are bonded saturated (no double bonds) by hydrogen atoms. This makes it not easily rancid and can last up to 2 years. With 12 carbon atoms, lauric acid is called medium chain fatty acid (MCFA). Whereas other fats or fatty acids in general such as palm cooking oil, peanut oil and so on are long chain fatty acids (LCFA) and their chemical bonds are not saturated (double bonds). Lauric acid will be converted to monolaurin or a monoglyceride compound obtained by babies from breast milk which has antiviral, antibacterial and antiprotozoa properties. Medium chain fatty acids (MCFA) can be absorbed directly through the intestinal wall when they reach the digestive tract, this process is faster because without going through the hydrolysis and enzymatic processes. Then directly supplied into the bloodstream and immediately carried into the liver to be metabolized. In the liver VCO is processed into energy alone, not LDL cholesterol and not fat deposits, this energy is used to improve the function of all endocrine glands, organs and body tissues. Medium chain fatty acids (MCFA) have a small molecular size, so they are easily digested and can be absorbed directly by the body (absorbed by the intestinal wall) because MCFA easily penetrates mitochondria (an organ in every cell of our body that functions to produce energy for the body), So that the pancreas, digestive tract, and liver can work lighter. The ease of MCFA penetrates the mitochondria, making VCO acts as an instant energy source or quickly produces energy for the body. While LCFA needs hydrolysis and enzymatic processes before being absorbed by the intestinal wall. The form of the product or the result of the LCFA decomposition is energy, cholesterol, and there is residual fat accumulated in body fat tissue. Cholesterol and fat deposits can be the basis for a variety of chronic and degenerative diseases such as hypertension, stroke and diabetes. VCO can also be a drug and halal health supplement, because at present there are very few of us to find halal medicinal or pharmaceutical products.

Coconut water also has many benefits. Nata de coco is a popular product of coconut water processing. Nata de coco as a fiber-rich, low-calorie drink containing vitamin B and C is very well consumed for health. Coconut water can also be as an isotonic drink, which is a substitute for body ions, to restore new stamina and energy to the body. The biggest content is potassium, with the following details, namely 294 mg of potassium, 23 mg of sodium, 5 mg of sugar and 118 mg of chloride. These minerals are needed for our growth, even though the quantity is very little. Lack of minerals results in being a source of health problems. We should be able to get sufficient supply of these minerals through our food or drink. For example, lack of potassium (K) will cause digestive problems and Copper (Cu) causes the production and work of the enzyme to be disturbed. All health problems can arise because of this. Copper deficiency disrupts energy production, neurotransmission, increases cardiovascular risk and neurodegenerative diseases. To fulfill complete minerals, coconut water can be added to other minerals.

Biomass from coconut, among others, coir, shell, fronds, leaves and trunks. All biomass waste can be processed to be converted into energy. From coconut fiber can be processed directly into pellets and briquettes. But it could also be to give more added value, fibers are separated from the coir into cocofiber, while the waste is cocopeat or cocodust can be made pellets or briquettes. cocopeat or cocodust can also be compressed into a kind of briquette, or famous for cocopeat block. The use of cocopeat block, especially for planting media, can be read in more detail here. Coconut trunks are quite expensive and are widely used in various building woods, so the use of pellets or briquettes is not suitable. While sawn waste or coconut stem processing waste is suitable for pellets or briquettes, because the price is cheap as waste wood in general. Coconut shells are now almost all processed into charcoal. Charcoal from the coconut shell can be directly used as fuel, raw material for briquettes and activated carbon .

If the coconut is fully processed or integrated then all the benefits of coconut can be optimized, or at least a number of biomass can be converted as an attractive energy source. Various scenarios of integrated coconut utilization technology can be considered, so that optimal scenarios can be found. Central coconut areas such as Indragiri Hilir in Riau, Padang, Bengkulu, Lampung and so on must start looking for the potential of this coconut business. Besides the Philippines, India is also quite advanced in the coconut industry even though its biomass has not been focused on the energy sector. It is precisely this opportunity to steal the start to make coconut waste more efficient for the energy sector. When the energy sector is strong, the sovereignty of the state is also getting stronger.