Ruminant Farming and Post-Mining Reclamation

To fertilize post-mining soil, organic matter or compost is important and much needed. Land or post-mining land is damaged with a very low fertility level so it needs to be processed (treatment) first before it can be planted. The choice of plants depends on the purpose of using the post-mining land, whether for agriculture, forestry or others. Planting fast growing trees and short rotation coppice i.e. legume group trees is the best option. In addition to the ability to survive, its deep roots are also able to withstand erosion and the ability to symbiotic with azetobacter so that it binds nitrogen in root nodules so that it fertilizes the soil. And furthermore, the legume tree can be used as a source of animal feed (the leaves), bioenergy (the wood) and honey (the flowers).

The creation of livestock and their supporters such as forage plantations is like an ammunition factory to reclaim the post-mining land. The wider and faster the target time for reclaiming the land, the larger the farm required. Ruminant farms with thousands or even tens of thousands of livestock can be made with this purpose. Although the main objective is to produce compost for post-mining land reclamation, the indirect benefits from the farm are no less large. Even from the farm business can get big financial benefits. The main and common problem faced by mining entrepreneurs is that they are reluctant to do reclamation because it costs a lot and does not provide financial benefits. But when the reclamation activity does not reduce the company's finances even provide large profit, of course it will be a different story. The volume of mining carried out should also be proportional to the repair or post-mining reclamation.

To maximize the reclamation, biochar needs to be used. The use of biochar will make compost in post-mining land not easily lost after being washed by rain, maintain soil moisture because biochar is able to hold water (water holding capacity), raise soil pH so that soil microbial activity is more optimal and more nutrients are absorbed by plants, and biochar also will become a home or colony for soil microbes so that it will further fertilize the soil. Meanwhile, in terms of climate change mitigation, the use of biochar in the soil will also store carbon (carbon sequestration) for a very long time, up to hundreds of years. Carbon credits with a carbon sink mechanism as part of the CCS (carbon capture and storage) application can also be obtained. The carbon trading market is predicted to get bigger as global awareness of climate change and biochar as one of the solutions are also increasingly being applied, discussed and paid attention to by the earth's population.

The extent of post-mining land that reaches millions of hectares, the high demand for domestic meat as well as the export market, and the large amount of biomass waste that can be converted into biochar, post-mining reclamation should be a priority for mining entrepreneurs moreover, the reclamation activity does not reduce the company's profit but instead gives more profits. If this can be done, the environmental damage caused by mining can be minimized. Indeed, humans need various products that come from the mining to make their lives easier, but also not to the point that on the other hand the mining business actually damages the environment which will lead to disasters in the future.

Hay Production Urgency

In countries with four seasons, in winter, plants grow very slowly and even stop growing, so hay is used as a feed supplement, while in Indonesia in the dry season, grass is also limited forage, so to maintain livestock performance, additional feed such as hay should be used. By making hay, animal feed becomes durable so that it can be used as a source of feed when supply is reduced. Dry and compacted conditions make hay easy to store and use. In breeding-oriented farms, the quality of feed is usually not as good as in fattening-oriented farms. Breeding duration is longer than fattening is one of these considerations, because feed is the highest cost component in livestock business.

Due to various factors such as geography and labor conditions, a number of countries even have to import animal feed, especially the hay. The United States, for example, exports no less than 700,000 tons of hay annually to Japan, Taiwan and Korea. Leaves of leguminoceae such as indigofera, calliandra and gliricidia are potential sources of ruminant feed for the production of hay. Besides being planted specifically for the production of hay, these legumes can also be used as energy plantation or biomass plantation. The integration of energy plantation or biomass plantation with livestock businesses, especially the production of animal feed in the form of hay product, is a very interesting combination.

In addition to the export market, the domestic or local market is no less interesting. Areas with large areas of land can be used as centers for hay production, which is then distributed to a number of ruminant livestock centers. Hay is dry and compacted (densified) so that it is easy to distribute even over long distances. This is different from silage, which is wet, so it cannot be compacted like the hay. With the fulfillment of feed, the performance of ruminant livestock business can be maintained. In energy plantation or biomass plantation, wood can be processed into energy products such as wood chips, wood pellets, wood briquettes and sawdust charcoal briquettes, or non-energy products such as particle board. That means all parts of the tree can be utilized. 

Ruminant Livestock as a Solution for Logging Need (Tebang Butuh) in Community Forests

On average, community forest farmers only have narrow land for their forestry timber plantations, this makes it difficult for those who rely on forestry wood for their daily lives. Forest wood plants have a long cycle even for certain plant species up to decades. When there is an urgent need, for example a child wants to go to school, his child's marriage, and so on, the wood plant is cut down even though it is not yet time, which is commonly known as logging need (tebang butuh). Apart from that, the quality of the logs produced is also low, including the selling price as well as the quantity/productivity. The forestry industry with its installed capacity requires a large supply of logs of standard quality. The practice of logging needs (tebang butuh) to be avoided or minimized as much as possible so that optimal benefits will be felt by all parties, both community forest farmers and the forest industries.

To overcome the problems of daily life or urgent needs, ruminant husbandry can be the solution. The land around the main tree can be used as a place for grazing and legumes as a hedge as a source of forage. When the main tree such as albasia is still young, a number of plants such as vegetables and herbs (empon-empon) can still be planted and give good results. But when the main tree is big enough, the plant cannot tolerate shade, so its cultivation not effective even be a loss. Legumes such as calliandra, gliricidia and indigofera can be planted as a source of feed for ruminants (sheep, goats, cows or buffalo).

The ruminant's breeding cycle is faster than that of the forest trees. Types of livestock business that can be done such as breeding, meat production (fattening), milk production (milking) and even trading. Although export opportunities are open, especially sheep and goats, the domestic market is also large. For example, Yogyakarta needs up to 4000 sheep per month, especially for the cluster of satay stalls on Jalan Imogiri Timur, Yogyakarta Special Province. Not to mention the markets in Greater Jakarta and aqiqah. As for beef, Indonesia is also still lacking, which is currently supplied with buffalo meat from India, which accounts for nearly 60% of national needs. Farms like this can be a surefire solution to the problem of logging need (tebang butuh) that hinders the development of community forests at this time. The area of community forest also cannot be underestimated, even in some areas the area of community forest is larger than state forest. Nationally, Indonesian people's forests are estimated at 35 million hectares, while state forests reach 128 million hectares.

Sheep and Goat Farming Based on Energy Plantation

The need for food, especially animal protein, continues to increase along with population growth. Meat, especially from sheep and goats, is a source of animal protein that is a favorite of many people. It is estimated that the world's population will reach 10 billion in 2050 and especially Indonesia's population of 319 million in 2045. Greater Jakarta or Jabodetabek is the most densely populated area in Indonesia so that the need for food, especially animal protein, lamb and goat meat is getting bigger. Currently these areas bring in the needs of lamb and goat meat from Central Java, East Java and Lampung alternately depending on the availability of supplies for each area. This is because no single region is able to meet the needs of Jabodetabek alone. Or if these areas can always supply the needs of Jabodetabek on a regular basis then the business can continue to be sustainable and stable but of course it can overcome the obstacles in the sheep and goat business.

It turns out that a number of problems surround the sheep and goat business including the availability of seeds, breeding skills, availability of feed, marketing chain and so on. Simple things such as the availability of seeds. Although breeders in general have not used superior seeds, the availability of seeds is also a problem because many productive females are slaughtered. This is mainly due to the business competition factor, because the price of males is more expensive which makes female goats slaughtered even though this disrupts the sustainability of the livestock business. Aspaqin (Indonesian Aqiqah Entrepreneurs Association) noted that 63% of the female members were slaughtered from a total of 331,693 slaughtered tails. Of course there are still many who are not recorded because there are still many aqiqah entrepreneurs who are not members of the Aspaqin. In addition, there are also many restaurants for eating lamb dishes, such as satay that still slaughter productive female goats.

Of course it would also be better if the sheep and goat that became the seed was the preferred or superior sheep and goat so that the quantity and quality of meat was better. The feed-to-meat conversion factor in superior sheep and goat is also higher, making it more profitable. And this is mainly the responsibility of research institutions. Dorper sheep and Bohr goats are the superior types of sheep and goat. However, there is an easier way to maintain the sustainability of the sheep farm, namely by reducing or even prohibiting the slaughter of productive female sheep and goat. In this way, the continuity of sheep and goat seeds can be maintained and even more developed. To be able to realize this, of course, requires efforts from all parties. Providing incentives or sanctions can be done to support this.

The problem of skill of the breeder is also another obstacle. Most of the sheep and goat breeders are small farmers with traditional farming techniques. This makes it difficult when used to meet routine requests, especially large quantities. Modern farming patterns must be carried out to become a reliable livestock industry as the foundation of the livelihood of these farmers. Only with this effective pattern and efficient farming can be implemented. With good preparation supported by these skills, sheep and goats livestock industry players are able to carry out sheep and goat  farming intensively so that they are expected to be able to supply the meat needs.

Sheep and goats farming is not only an effort to fulfill food sources, especially animal protein in the form of meat and milk, it is also a part of perfecting Islamic law. The population that continues to increase means that Muslim babies born to their parents are ordered to perform aqiqah. In addition, the celebration of Eid al-Adha which is held every year also requires sheep and goats as a sacrificial animal. Sheep even as sacrificial animals have many advantages over other livestock even though they are both halal such as goats, camels and cows. In the verse (Qur’an 6:143-144), the eight pairs of animals (4 pairs) are two (pairs) of sheep, a pair of goats, a pair of camels and a pair of cows. Rules in the Qur'an, something that is mentioned first has precedence over what follows. Another indication of the virtue of sheep can also be found in the event of Qurban, namely when Prophet Ibrahim was ordered by Allah SWT to slaughter his son, Ismail, then by Allah SWT saved Ishmael and replaced him with a large sheep. Then we commemorate this event every year and become the law of Qurban on Eid al-Adha every 10 Dzulhijah.

The development of energy plantations, which is increasingly being echoed lately, with the main product in the form of wood for the production of biomass fuel, both wood chips and wood pellets, will also produce waste or by-product in the form of leaves. The leaves of calliandra or gliricidia are rich in protein content so they are very good as a source of animal feed for the sheep and goats. The number of leaves produced will also be very large so that the potential for sheep and goat farms to be developed will also be very large. Even to meet the needs of sheep and goat seeds, any import is allowed under current regulations. This can also be very similar to a large capacity beef cattle feedlot, where cow seed are imported from Australia, read here for more details. The focus of sheep and goat fattening can also be very effective and efficient or has advantages such as in beef cattle if it is carried out in Indonesia. Leaf waste from energy plantations can be a potential feed.

In addition to domestic consumption, sheep and goat can also be used as an export commodity. For domestic purposes such as qurban and aqiqah, generally small sheep and goats are used, which weighs around 25-35 kg. As for the export market, sheep and goats needs usually require a weight of 35 kg and above. The export market can be a separate segment and is also basically the choice of the farmer himself. Sheep and goat farmers from Indonesia have also exported sheep and goats to a number of countries including Malaysia, United Arab Emirates and Timor Leste as shown in the table above.      

Beef Cattle Fattening (Feedlot) Based on Energy Plantation

The photo taken from here

Indonesia has the advantage of intensively fattening cattle. A number of factors such as the availability of agricultural wastes, agro-industrial wastes, forestry wastes and low labor costs, support these advantages. In addition to the price of seed cow, the feed factor is indeed the next determining factor. With these advantages, Indonesia can focus on fattening beef cattle. If this is done, it is not impossible for meat self-sufficiency or at least meat imports to be reduced. The increasing import of buffalo meat from India should be gradually reduced, in line with the readiness of the domestic beef cattle fattening industry. It takes time and effort is not simple, obviously but must be done.

Import of Seed Cows from Australia, photo from here

Ideally, seed cows are produced domestically, this is because Indonesia has the potential for this in the form of potential grazing areas in eastern Indonesia and palm oil plantations. But the fact is that the implementation is still very minimal or even those who are focused on working in this field do not yet exist. Based on a number of studies that cattle breeding is only effective and efficient in grazing areas. This is what makes Australia superior in the supply of seed cows. The large place and long time in the pasture are obstacles for Indonesia to be independent of seed cow. The export destination of seed cow from Australia is Indonesia and mainly supplied from northern Australia. This type of grass that lives in Australia is also not very suitable for fattening, so exporting it is one of the best options. Meanwhile, cattle fattening (feedlot) in Indonesia only takes 100-120 days with the use of limited cage space. The cattle population in Australia is quite large or almost the same as the total population or the ratio is 1 person to 1 cow, while in Indonesia it is much smaller. Cooperation in supplying seed cows from Australia to be fattened in Indonesia has also been going on for decades. There are efforts to reduce the import of seed cow, but it seems that it will still take a long time.

The development of energy plantation with the main objective of producing wood pellets or biomass fuel, has waste or by-product in the form of leaves. The leaves are very good for cattle feed especially with high protein content. With an area of thousands or even millions of hectares that has been declared, the by-products or leaf waste produced will also be very large, of course. With this alone, if Indonesia wants to focus on fattening, the opportunity to become a leader in the cattle fattening industry in Asia and even the world will be even greater. If that happens, the import of buffalo meat from India and beef from Brazil can be reduced or even stopped altogether. In addition, even when there is excess meat production, meat export is also very possible, including by processing the meat so that it provides greater added value.   

Indonesia National Standard (SNI) of Biomass Pellet and Energy Plantation

Indonesia National Standard (SNI) for Indonesian biomass pellet products has been out and officially used since the end of 2020 or last year. The main objective of implementing SNI for biomass pellets is to respond to the cofiring program at PLN's (state owned electricity company) coal power plants. With this cofiring program, renewable fuels, especially biomass pellets, are used as the main fuel mixture, namely coal. The ratio of the use of renewable fuels in the form of biomass is still small, namely around 1-5% or the equivalent of 9-12 million tons / year of biomass fuel. The total coal power plants as a cofiring target is 114 units spread across 52 locations with a total capacity of 18,154 MW with the target to be completed in 2024. Almost all of the biomass pellets in Indonesia today are wood pellets, all of which also use wastes. sawmills or wood processing industries. In other terms, if you refer to wood pellets, then it must be biomass pellets, whereas if you refer to the term biomass pellets, this is not necessarily wood pellets, but it could be pellets from agricultural wastes (agro-waste pellets). Agricultural wastes which are abundant in Indonesia are also potential as raw material for biomass pellets such as rice husks, empty fruit bunches of palm oil, coconut husk and so on. Below is the table for the SNI biomass pellets:

 

Energy plantations can be a source of woody biomass specifically designed for energy production or specifically for raw materials for the production of biomass pellets or wood pellets. With energy plantations, large production capacities and guaranteed good supply can be achieved. The production of wood pellets from energy plantations takes longer because it needs to prepare and make the energy plantations and wait several years for the wood to be ready to harvest and be processed further into wood pellets. Calliandra and gliricidia are two species of fast rotation and coppice which have been chosen because of their superiority. Another thing that is very important to note is the high heating value and high productivity of wood per hectare. But there is a slight drawback of this type of wood is the content of potassium in ash which is quite high. This makes its use more limited, especially power plants with pulverized combustion (PC) technology.

 

Based on an experiment conducted with calliandra wood from the slopes of Merapi mountain, Central Java; Bangkalan, Madura and Aceh, Sumatera have an average potassium content of above 1000 ppm (0.1%). Indeed, the characteristics of fast-rotating crops tend to produce wood with higher levels of potassium. Meanwhile, from fruit plants, banana trees also have a high potassium content. This potassium has a low melting point and causes fouling in the heat exchanger pipes, thereby reducing the efficiency of the power plant. While chlorine compounds are other compounds that also need attention because they are corrosive at high temperatures, for more details, please read here. And in general, there are significant differences in ash chemistry between biomass and coal. But with a cofiring ratio of 1-5%, power plants generally do not modify their equipment or more specifically on PCs that are most sensitive to ash chemistry problems, because the cofiring percentage is still low.

 

With an average level above 1,000 ppm (0.1%) and still far from 50,000 ppm (5%), there is no problem for wood from energy plantations to be produced into wood pellets and supply to the coal power plants in Indonesia according to SNI the. But if it is exported to foreign countries, especially Japan and Korea, the circulating fluidized bed (CFB) and stoker type power plants are the best market share and the PC type is more limited. With the vast land available and Indonesia's tropical climate, it must further promote energy plantations both to meet domestic needs and to export markets. The energy plantation program also indirectly encourages the ruminant livestock sector, because the leaves can be used as animal feed. 

Biomass Cofiring, Energy Plantation and Ruminant Animal Husbandry

Biomass cofiring with coal in coal power plants in Indonesia as a PLN (Indonesia electricity state owned company) program to support the use of renewable energy, especially biomass, could be the closest momentum for energy plantations. The program is also an effort to achieve the target of using renewable energy of 23% by 2025, while until now it is still less than 5%. In 2020 the cofiring program has been initiated with a target of 37 coal power plants but in practice 20 coal power plants have been implemented. While in total there are 114 coal power plant units owned by PLN that have the potential for cofiring, spread across 52 locations with a total capacity of 18,154 megawatts (MW) as a target of completion in 2024. The details consist of 13 coal power plant locations in Sumatra, 16 coal poer plant locations in Java, 10 locations in Kalimantan, 4 locations in Bali, NTB and NTT, 6 locations in Sulawesi, and 3 locations in Maluku and Papua. Meanwhile, the cofiring ratio ranges from 1-5% biomass with an estimated biomass requirement of 9-12 million tons per year.

And recently there has also been an agreement between PLN and Perhutani (Indonesia forestry state owned company) and PTPN III (Indonesia agriculture state owned company) to supply biomass for the cofiring program, for further information, please read here. In this case, PLN is the owner of the coal power plants, while Perhutani owns the resources of industrial plantation forest areas both in Java (Perhutani) and outside Java (Inhutani) which can be developed as energy plantations or energy forests. Likewise with PTPN III with its land which can also be used for this energy plantation. Gliricidia sepium and red calliandra (calliandra calotyrsus) are two species of fast-rotating crops that are most likely to be used for these energy plantations. If every 4,000 hectares produces a production of 10,000 tons / month of wood pellets or 120,000 tons / year, at least 400,000 hectares are needed to meet the 1-5% cofiring target which is equivalent to 9-12 million tons per year. The potential of gliricidia leaves or calliandra will also be very abundant. And it should also encourage the growth and development of the ruminant industrial sector. Moreover, if in the future PLN increases its cofiring portion, for example 6-10% or even 20%, of course the energy plantation needed will be very large, as well as the abundant potential of gliricidia leaves or calliandra.

The Covid-19 pandemic is still ongoing with the increase in cases getting bigger in Indonesia and there is no sloping curve yet, even positive cases have penetrated more than 1 million people. It is predicted that this pandemic will become a long-term problem with indications, among others, that new variants are found so that the vaccine that has been prepared is not or less effective and the emergence of a second wave of covid outbreaks even after vaccination has forced cities and even the state to lock down. . How almighty is Allah SWT with all His will, which should further strengthen our iman and taqwa. The prolonged condition of the Covid-19 pandemic makes people afraid and avoids crowds or gatherings including professional activities such as offices and industry. This condition will also encourage the growth of efficient business activities by using various existing technologies.

Technology-based and efficient industrial developments should be the focus of the government to survive and even maintain sustainability in order to maintain the supply of goods needed by the community. Population concentrations in an area must also be reduced and properly distributed. Big cities are becoming less and less attractive. Efficient production units must be increased in number as well as their distribution should be more even. Outskirts, villages and even mountains are increasingly being enjoyed. The closer to nature or natural resource-based businesses, the more they enjoy it along with the distribution of business locations that is more evenly distributed or not accumulated in big cities. More and more world citizens also want a fairer system in regulating their lives.

Ruminants (sheep, goats and cows) farms are a potential business especially supported by the utilization of leaves waste from these energy plantations. The locations for these energy plantations are generally in forest areas which are quite far from urban areas. The leaves of gliricidia or calliandra can be processed into various forms (concentrate, hay, pellets, briquette, etc.) according to request or use. With the use of good technology, the leaves waste can be used optimally so as to support the progress of ruminant farming. The farm will also be very good if it is made near energy plantations as a source of food. To get a complete feed composition, community empowerment can be done.

Production of Box Shaped Hay From Gliricidia Leaves

Apart from market, feed is another important factor in livestock business. Striving for and ensuring the availability of feed throughout the year both in quality and quantity is a challenge in itself, especially industrial-oriented ruminant farms. The productivity of livestock products is largely determined by these feed factors. The important role for livestock is for the growth of young livestock and for maintaining life and producing products (milk, calves/lamb, meat) and power for adult livestock. Another function of feed is to maintain endurance and health. In order for livestock to grow as expected, the type of feed given to livestock must be of good quality and in sufficient quantities.

In addition, livestock productivity itself is influenced a lot by environmental factors, namely up to 70%, while about 30% is genetic factors. And among these environmental factors, the aspect of feed has the greatest influence, which is around 60%, for example superior sheep farming such as the dorper type but if the quality and quantity of feed is not met then the results are also not optimal. Meanwhile, in terms of livestock business, the cost of feed is also the largest production cost, namely 60-80% of the total production cost. So it is very natural that attention or focus on feed issues is very important.

Seeing the above conditions, processing technology for animal feed is important. The purposes of animal feed processing include preserving nutrition and extending shelf life. Drying the leaves of gliricidia or calliandra to a moisture content of about 15% is one such effort or commonly called hay. By making hay the two objectives of processing animal feed above, namely maintaining nutrition and extending the shelf life can be achieved, but with a large volume of dry feed or hay (bulky) it will be inefficient in using space for storage or if it is to be used in other places where need quite far transportation. This is why it is necessary to apply biomass densification technology to solve this problem. Hay compaction into blocks or box shaped is a practical and easy undertaking. The equipment and compaction process into box shaped is also easy and cheap, compared to other biomass compaction technologies such as pellets or briquettes.

A sheep or cow farm should be built near the energy plantation so that they can easily get a source of feed for the gliricidia leaves. The leaves are then made hay and compacted into the blocks / box shaped. And because gliricidia leaves are a source of protein, so to be a complete feed, another source of feed is needed. This can be fulfilled by the surrounding community with community empowerment patterns or for more details, please read here. Sources of feed from the community, for example a source of fiber from grasses or agricultural waste, can also be made hay, so that the farm is available as a complete feed (complete feed) which is safe for the operation of the farm business. And because the estimated leaf production from energy plantations is very abundant, some of the hay that is produced can also be sold elsewhere. 

Technology is basically a tool to achieve a goal. From a technological point of view, namely biomass densification, besides the raw material for glicidia leaves can be made hay, the leaves can also be made into pellets or briquettes. The main difference between pellets and briquettes is only a matter of size, briquettes are bigger than pellets. The form of puck briquettes like the photo above is the best form for animal feed applications. From a technical perspective, pellets and briquettes are also denser or have a higher density than hay. The dust problem in hay can also be reduced by making these pellets or briquettes. But it is true that making pellets or briquettes requires higher investment costs and the production process is more complex.