OPT Pellets for Biomass Power Plants and BECCS in Japan and Europe (Presentation Version)

One way to maintain or even increase the productivity of palm oil plantations is through replanting , which is absolutely necessary. Old palm oil trees will decline in productivity, becoming uneconomical. Just as palm oil planting is carried out in stages, replanting oil palm plantations is also carried out in stages and periodically.

Most palm oil companies affiliated with GAPKI have been replanting regularly, or annually, on an area of ​​4-5%. GAPKI currently has 731 members, while according to Statistics Indonesia (BPS) in 2023, the number of palm oil companies in Indonesia reached 2,446, spread across 26 provinces.

Of Indonesia's approximately 16.8 million hectares of oil palm plantations, 9 million hectares are managed by private companies, 550,000 hectares are owned by state-owned companies (PTPN), 6.1 million hectares are owned by smallholders, and the remainder has not been verified. Specifically for replanting, the government is targeting 180,000 hectares per year for smallholders, but by 2024, only 38,244 hectares had been realized, far short of the target.

With an average hectare of palm oil plantation containing 125 trees, each tree having an average dry weight of 0.4 tons, per hectare yields 50 tons of dry biomass. For an area of ​​10,000 hectares, this translates to 0.5 million tons of dry biomass, and for an area of ​​100,000 hectares, this translates to 5 million tons of dry biomass. Optimistically, Indonesia could achieve 5% replanting, or 820,000 hectares, which would yield 41 million tons of dry biomass per year. Malaysia, with 5% replanting, or 285,000 hectares, would produce 14.25 million tons of dry biomass per year.

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EFB Pellets: Indonesia and Malaysia's Huge Potential Ready to be Monetized

Empty oil palm fruit bunches (EFB) are the most abundant solid waste from palm oil mills. Efforts to utilize them have also attracted considerable attention. With hundreds of tons of waste produced daily, it certainly presents a challenge, but also an attractive opportunity. Considerations of investment size and potential profits are key. EFB pellet production is an attractive option given the need for biomass fuel for decarbonization, renewable fuels, and carbon-neutral fuels to achieve Indonesia's Net Zero Emissions (NZE) by 2060.

The global population of palm oil plantations, with Indonesia and Malaysia leading the way, makes processing this material highly attractive. Many machinery companies have focused on empty fruit bunch processing, particularly through size reduction and pressing, but few have focused on producing EFB pellets. This is because empty fruit bunches, with their high fiber content, are more difficult to process than wood materials like sawdust or other agricultural waste biomass. 

Selecting the right, reliable, and experienced production machinery supplier is key to success. Performance guarantees, such as agreed quality and quantity targets, as well as timely machine manufacturing, installation, commissioning, and production, are indicators of the supplier's reliability. A track record is also an important consideration. Furthermore, the high potassium content of empty fruit bunches (EFB) poses a challenge in producing boiler-friendly fuel, particularly for pulverized combustion, commonly used in power plants.

And with the increasing number of companies producing EFB pellets, there will be competition for the supply of empty fruit bunches raw materials, such as PLN EPI (Energi Primer Indonesia) which signed a Memorandum of Understanding (MoU) with PT Biomassa Energi Group (BEG) and G7 Group SP.Z.O.O from Poland which was developed jointly will start operating in February 2026, with an initial production target of 120 thousand tons per year, and will be followed by five additional factories with similar or larger capacities, more details read here. 

What is Sumatran Flood Wood For?

Former Minister of Maritime Affairs and Fisheries (KKP), Susi Pudjiastuti, urged President Prabowo Subianto to evaluate and halt the timber industry if it turns out that state revenues from the sector are not commensurate with the environmental damage and human lives lost. The devastating floods in Sumatra (Aceh, North Sumatra, and West Sumatra), which killed thousands of people, have captured national and even international attention. The government must elevate the status of the disaster to a national disaster so that the causes, perpetrators, impacts, and future anticipation can be identified. Without an elevating status, the problem will not be adequately addressed and foreign aid will be reluctant to enter. The perpetrators who caused the natural disaster, including the makers of the policies that supported it, must be investigated and prosecuted.

And that's not even counting other material losses, such as the destruction of infrastructure, homes, and so on. This tragic and heartbreaking situation would not have occurred if forests had been properly protected. When forests are cleared for palm oil plantations without adequate consideration and calculation, or solely for profit, the price is thousands of human lives, as Susie Pujiastuti noted. The timber from land clearing for palm oil plantations is so abundant that it becomes a source of significant profits.

Indonesia is currently the world's palm oil king with production of more than half (50%) of the world's palm oil or around 50 million tons of palm oil / CPO per year and the demand for palm oil continues to increase as the world's population continues to need a supply of vegetable oil (for food and biofuel). Palm oil is the world's largest vegetable oil production, beating other vegetable oils such as soybean oil, sunflower oil and canola oil. Palm oil with soybean oil, sunflower oil and rapeseed / canola oil are the four main vegetable oils in the world, where producing countries compete with each other (read: trade war) to market their vegetable oil products. The advantage of palm oil is the highest productivity of palm oil among other vegetable oils or the most efficient among the four most consumed vegetable oils in the world. For comparison, to produce 1 ton of palm oil requires 0.25 hectares, while to produce 1 ton of soybean oil requires 2 hectares, then 1 ton of sunflower seed oil requires 1.43 hectares and production of 1 ton of rapeseed / canola oil requires 1.25 hectares.

Another advantage is that palm oil tree cannot grow in subtropical countries like Europe and North America, so this should be a blessing for Indonesia, not a disaster. This is despite the fact that they are not native to Indonesia but originate from West Africa. With an area of ​​nearly 17 million hectares, Indonesia is the owner of the largest palm oil plantations in the world and a significant source of foreign exchange for the country. However, efforts to boost palm oil production through extensification must not ignore the aspects of safety and environmental sustainability. This extensification can even be slowed down through a number of intensifications, one of which is the application of biochar. For more details, read here.

The sustainability and deforestation aspects are 2 important points especially for a number of European countries to assess plantation products, especially palm oil and even the EUDR (EU Deforestation Regulation) will be implemented in about 1 year or fully effective January 1, 2027. But unfortunately, these European countries apply double standards because palm oil is treated very strictly even with various layered regulations, but this is not the case with other major vegetable oils, namely soybean oil, sunflower oil and rapeseed / canola oil.

The Sumatran floods recently demonstrated a haphazard policy (out of the bounds of sustainability) that was then exposed by the disaster. Land clearing resulted in a massive amount of logs. The abundance of logs created a seemingly endless island of logs, but they also polluted the environment and disrupted mobility. The losses caused by the floods were so great that they formed a seemingly endless island of logs due to the sheer size of the piles. One of the post-flood measures is clearing these logs. Some of these logs have high economic value and can therefore be utilized. Of course the profits from the sale of these logs are given to the people affected by the disaster caused by the indiscriminate logging. This distribution helps accelerate post-disaster recovery.

Technically, the wood needs to be selected based on its type, size, and market potential. Meanwhile, wood that is less economical or considered waste, such as because it is too small, broken into small pieces, split, and so on, can be used for biomass fuel, such as wood pellet production. The production capacity of a wood pellet factory is adjusted to the volume of waste, market demand, and investment in the factory's production machinery. The location of the wood pellet factory should also be close to the raw materials and not far from the export port. Several treatments, such as washing, are necessary because the wood is dirty and muddy. Similarly, wood submerged in the sea can potentially increase its chlorine content. Besides wood pellets, other biomass fuel products that can be produced include wood chips and wood briquettes. Market readiness is crucial in selecting biomass fuel products to be produced.

Biomass fuel production from flood wood waste is certainly not sustainable. Although the volume of wood waste is mounting and will only be depleted in a few years, consideration must be given to continuing to produce sustainable raw materials, especially after the flood wood waste is gone. Bare lands need to be reforested, as do critical and even idle lands. Appropriate plant selection and land mapping are essential. To sustain the production of biomass fuels such as wood pellets, energy plantations need to be established on suitable land. Energy plantation plants such as calliandra and gamal/gliricidia have taproots, making them useful for controlling erosion and landslides. In fact, within a certain area, these energy plantations can generate hundreds of trillions in revenue; for more details, read here. Likewise, other production forests, which produce wood for various industries and purposes, must also be managed properly to be a blessing, not a disaster. 

Processing of Empty Palm Fruit Bunches (EFB) for Ash Production as Potassium Fertilizer and Energy

Palm oil mills produce a large amount of biomass waste, and one of the largest in their daily operations is empty fruit bunches (EFB). Comprising approximately 22% of the fresh fruit bunches (FFB) processed by the mill, the volume becomes enormous and piles up daily if not managed properly. For example, a palm oil mill with a capacity of processing 60 tons of FFB per hour for 20 hours per day produces 264 tons of empty fruit bunch waste per day (approximately 6,600 tons per month and 79,200 tons per year). This enormous amount would resemble a hill if piled up in one place.

Incinerators have recently become popular, particularly in Indonesia, for processing empty fruit bunches due to their speed and practicality. Furthermore, the ash produced by burning them can be used as fertilizer due to their high potassium content. However, these incinerators produce exhaust emissions that pollute the environment, including black smoke and particulate matter. These emissions, which pollute the environment and exceed the threshold permitted by the Ministry of Environment (KLH), have led to the prohibition of incinerators. This ban has led to an increasing number of unmanaged empty fruit bunches. Using empty fruit bunches for mulch is also less effective, and composting, a biological process, takes a long time.

Video link for conventional EFB incinerator here

This problem demands an immediate and effective solution. The quickest practical solution is to upgrade the incinerator to make it environmentally friendly or to reduce emissions below the required threshold. This can be achieved by using adequate emission control devices to meet these environmental requirements. While many emission control devices are available, cost and target output are crucial considerations when selecting them. This approach not only addresses the problem of empty fruit bunches, but the resulting ash can also be used as a potassium fertilizer.

Furthermore, by upgrading the incinerator with emission controls (basic type), the equipment can be developed into several types, as follows: the second type is a cogeneration boiler for palm oil mills, allowing 100% palm kernel shell (PKS) to be sold, even for export. The third type is by adding a new boiler and steam turbine for electricity production, which is then sold to PLN (Indonesia State Owned Electricity Company) under a power purchase agreement (PPA). The fourth type is equipped with waste heat recovery equipment, allowing for more general use. This also means the combustion process in the upgraded incinerator can also be upgraded so that the combustion process can run optimally. Several combustion technologies, such as chain grates, step grates, or reciprocating grates, can be considered to achieve maximum performance, including the removal and handling of ash product.

Empty fruit bunches (EFB) processing can vary, although the primary focus is addressing environmental pollution caused by them. However, their large volumes certainly represent a potential raw material for processing units. Therefore, in addition to addressing this waste, the technology used must also provide financial benefits. Of the numerous EFB processing technology options, the cost-to-benefit ratio of a technology application will be a crucial consideration for EFB processing.

In addition to combustion using conventional or this upgraded incinerator, thermal processing routes also include pyrolysis, with slow pyrolysis specifically for biochar production and fast pyrolysis for bio-oil production. Another pyrolysis variant is mild pyrolysis or torrefaction for the production of torrified biomass. Then there's gasification to maximize gas (syngas) production from biomass. Furthermore, empty fruit bunches of palm oil can be used as fuel or an energy source. To facilitate handling, storage, and reduce transportation costs, empty fruit bunches need to undergo biomass densification technology, with the final product being pellets or briquettes. 

Harvesting Energy from the Sun

The sun is crucial as a source of energy for living things, including plants, animals, and humans. It is an abundant, free, and inexhaustible source of energy, except at the time of judgment. The word "sun" is mentioned 25 times in the Quran and is the name of one of the chapters mentioned by Allah in the Quran. This suggests that Allah intended to signal that there is something for humans to explore through the sun (Asy-Syams).

An American Muslim and environmental activist, Ibrahim Abdul Matin (2012), in his book Green Deen: What Islam Teaches about Protecting the Planet, refers to renewable energy as energy from heaven. According to him, energy from heaven originates from above, meaning it is not extracted from the earth and is renewable. "Extraction causes imbalance (causes climate change), while energy from above is like energy from heaven." 

By 2024, solar power production will reach 453 GW. With wind power generation added, the two sources will account for 97.5% of the total renewable energy, making them the dominant renewable energy source. With wind power production reaching 114 GW, or about a quarter (25%) of solar power, solar energy is crucial due to its competitive cost and rapid development. China is currently the world's leading producer of solar PV. 

China's ambition is to build a "solar great wall" designed to meet Beijing's energy needs. The multi-year project, expected to be completed by 2030, will be 400 kilometers (250 miles) long, 5 kilometers (3 miles) wide, and reach a maximum generating capacity of 100 gigawatts. Currently, the project is reported to have reached a capacity of 5.4 gigawatts. Since 2024, China has led the world in electricity production from solar panels. As of June 2024, China led the world in operating solar power generation capacity with 386,875 megawatts, representing about 51 percent of the global total, according to Global Energy Monitor's Global Solar Power Tracker. The United States ranked second with 79,364 megawatts (11 percent), followed by India with 53,114 megawatts (7 percent). 

Even Elon Musk has been saying it for years, and it's something solar energy pioneers already know: the sun has enough energy to meet all our energy needs. The problem lies not only in ensuring that people have the technology to harvest the sun through solar panels, but in cities and urban centers, one of the biggest issues is storage and what to do with excess energy when the sun is shining, which is why batteries for storing that energy are so important. Consumers and businesses, when possible, typically feed energy back into the grid, where they receive cash or credits for their contribution.

But harvesting solar energy is of course not only done with solar panels (solar PV). Trees or plants also harvest solar energy and convert it into other energy sources, namely biomass-based. Renewable energy sources derived from plants (bio-energy) are also in line with QS. Yaasin (36): 80. To produce these energy sources, whether such as wood, fruit, seeds or other parts of the plant, plants carry out photosynthesis. In addition to water and carbon dioxide (CO2), this photosynthesis process requires sunlight. 

Plants, through the process of photosynthesis, store energy from the sun in the form of biomass, and this is likened to a battery. This green battery of plants can be used as a very large energy source; for more details, read here. Unlike harvesting solar energy with solar panels (solar PV), which is highly dependent on the weather, resulting in intermittent electricity supply, or likewise with wind, which sometimes does not blow, biomass energy from plants will produce stable electricity. Once converted into biomass and harvested as an energy source, the energy will always be available. And to generate electricity from solar panels (solar PV) to overcome weather problems and prevent intermittent electricity supply, very large batteries are required, and currently not available. 

Indonesia is believed to be a tropical country, the biomass heaven. This needs to be translated into more concrete terms so that it can be understood, implemented, proven, and optimally utilized. Its potential is immense and should be used to support the well-being of its people. The simple diagram below illustrates the many possibilities in this tropical "biomass heaven." 

The availability of raw materials is a vital and absolute must for various biomass processing processes to be carried out and be sustainable. On the other hand, there is a huge potential for land that can be utilized for this purpose, amounting to tens of millions of hectares, namely critical land / marginal land, dry land and post-mining land (coal mines, tin mines, nickel mines, copper mines, gold mines and so on). In more detail, it is estimated that for critical / marginal land reaches 24.3 million hectares (Times Indonesia, 2017), while dry land reaches 122.1 million ha consisting of dry acid land covering 108.8 million ha and dry climate dry land covering 13.3 million ha and post-mining damaged land reaching 8 million hectares. Energy plantations or biomass plantations need to be created in these areas and can even be used for various food crops. In fact, currently there are plant species that can only be economically viable in these lands. 

The Quran, as a source of knowledge, teaches how to obtain renewable and sustainable energy that will save humanity and the earth. By delving into and studying the verses of the Quran in detail, we will uncover various important guidance for navigating life. This should motivate and inspire humans, especially Muslims, to conduct beneficial scientific research. Applying existing resources, in line with Quranic guidance, and developing and refining efforts to harvest solar energy must continue. Furthermore, the Quran provides a solid moral, ethical, and legal basis for the balanced and responsible development of science and technology. 

The Quran explicitly emphasizes the importance of knowledge. This is evident in the first verses revealed to the Prophet Muhammad (peace be upon him), which contain the command to read, and the story of Adam being taught the names of all things, signifying humanity's superiority through knowledge. The Quran encourages travel and observation, thus opening minds to scientific discoveries. The Quran provides guidelines to ensure that the knowledge developed is used for good and does not conflict with moral values. 

OPT Pellets for Biomass Power Plants and BECCS in Japan and Europe

As a tropical region known for biomass heaven, there are numerous sources that can be utilized for biomass pellet production, particularly OPT pellets or oil palm trunk pellets. This potential is certainly in line with global decarbonization efforts to save the earth from climate change and global warming. Indonesia is currently the world's largest palm oil producer, with approximately 17 million hectares of palm oil plantations. Of this area, 9 million hectares are managed by private companies, 550,000 hectares are owned by state-owned companies (PTPN), 6.1 million hectares are owned by smallholders, and the remainder remains unverified. Crude palm oil or CPO productivity has stagnated over the past five years due to the slow pace of replanting, which is around 45 million tons per year. Therefore, replanting, especially for smallholders, must be encouraged.

Most palm oil companies affiliated with GAPKI have conducted replanting periodically or once a year with an area of ​​4-5%. The palm oil companies that are members of GAPKI are 731, while according to BPS 2023 the number of palm oil companies in Indonesia reached 2,446 companies, spread across 26 provinces. Meanwhile, in smallholder palm oil plantations, replanting is very small, namely in 2024 alone with a target of 180,000 hectares (around 3% of smallholder palm oil plantations) but the realization is less than 40,000 hectares (0.7% of smallholder palm oil plantations) and even because it is so far from the target set in 2025 the government's target for replanting smallholder palm oil plantations was reduced to only 120,000 hectares (around 2% of smallholder palm oil plantations).

With an average of 125 trees per hectare of palm oil plantation, each tree yielding an average dry weight of 0.4 tons, this yields 50 tons of dry biomass per hectare. For an area of ​​10,000 hectares, this translates to 0.5 million tons of dry biomass, and for an area of ​​100,000 hectares, this translates to 5 million tons of dry biomass. Optimistically, Indonesia could achieve 5% replanting, or 820,000 hectares, which would yield 41 million tons of dry biomass per year. Malaysia, with 5% replanting, or 285,000 hectares, would produce 14.25 million tons of dry biomass per year.

For a more practical calculation, let's consider the average palm oil company group in Indonesia with five palm oil mills and 50,000 hectares of palm oil plantations. With annual replanting of 5% of the total plantations, 2,500 hectares are replanted annually. This replanting will produce 125,000 tons of dried oil palm trunks. This volume will then be used to produce oil palm trunk pellets, or OPT pellets, assuming 3% loss during the production process. This yields 121,250 tons of OPT pellets per year.

Using a Handymax vessel with a capacity of 25,000 tons per shipment, five shipments are required, or using a Panamax vessel with a capacity of 50,000 tons per shipment requires two shipments plus one Handymax vessel. Alternatively, using a vessel with a capacity of 10,000 tons per shipment requires approximately 12 shipments per year. Shipments with large capacity handymax and panamax vessels are suitable for the European market, while smaller vessels, namely 10,000 tons/shipment, are suitable for the Japanese market.

Japan, with around 290 biomass power plants, should technically be able to move towards BECCS more quickly, but it's just a matter of policy and regulation. Installing CCS (Carbon Capture and Storage) units in biomass power plants makes the plant's operation carbon negative, or carbon (dioxide) removal (CDR) or Greenhouse Gas Removals (GGR). Furthermore, Europe has a successful example of BECCS implementation, namely the Stockholm Exergi BECCS project. This Stockholm project, based on sustainable biomass fuel, has secured one of the world's largest carbon sequestration agreements with Microsoft.

Furthermore, policy support for biomass power plants with CCS/BECCS or those capable of CDR/GGR is also increasing, as in the UK. This includes the indefinite extension of support for biomass power plants to allow time for plants to transition to BECCS. Modifications and retrofitting of existing power plants will eliminate millions of tons of CO2 annually while still generating electricity from renewable sources. This potential can only be maximized with government support for the transition to BECCS.

Replanting Palm Oil Plantations in Indonesia to Maintain Palm Oil Productivity and Potential Utilization of Oil Palm Trunk Biomass Waste

One way to maintain or even increase the productivity of palm oil plantations is through replanting or rejuvenation, which is absolutely necessary. Old palm oil trees will decline in productivity, making them uneconomical. In keeping with the gradual planting of palm oil trees, replanting palm oil plantations is also carried out in stages and periodically. Furthermore, the use of superior seeds is also necessary, and one way to produce superior oil palm seeds is by using high-quality planting media, such as biochar. For more details, read here.

Palm oil companies generally replant 4-5% of their total land area annually. However, smallholders generally do not replant properly. This is due to the cost of replanting and the 4-5-year waiting period for fruiting to resume. However, because old palm oil trees naturally decline in productivity even with additional fertilizer, replanting is the only solution. Of Indonesia's approximately 16.8 million hectares of palm oil plantations, 9 million hectares are managed by private companies, 550,000 hectares are owned by state-owned enterprises (PTPN), 6.1 million hectares belong to smallholders or smallholders, and the remainder has not been verified. Specifically for replanting, the government is targeting 180,000 hectares per year for smallholders, but by 2024, only 38,244 hectares had been realized, far from the target.

Even in 2025, implementation of the replanting program will remain low, reaching only 11,777 hectares in the first quarter. Based on this reality, the government has finally lowered the annual replanting target from 180,000 hectares to 120,000 hectares. To accelerate the replanting program, the government could provide additional replanting funds to smallholder farmers. This additional funding would ideally come from business profits, specifically from the utilization of palm oil waste. Various biomass-based products are produced from the processing of palm oil waste.

For businesses based on the utilization of oil palm trunks, business readiness factors, both technologically and market-specific, require careful assessment. With an average hectare of palm oil plantations containing 125 trees, each tree having an average dry weight of 0.4 tons, per hectare yields 50 tons of dry biomass. For an area of ​​10,000 hectares, this translates to 0.5 million dry tons, and for an area of ​​100,000 hectares, this translates to 5 million dry tons. Optimistically, Indonesia could achieve 5% replanting, or 820,000 hectares, which would yield 41 million dry tons of biomass per year. Malaysia, with 5% replanting, or 285,000 hectares, would yield 14.25 million dry tons per year.

The issue of biomass waste from palm oil trees, which covers thousands of hectares, also presents a unique challenge. With the vast volume of old palm oil trees, utilizing them to create value-added products is crucial. This vast volume allows biomass processing plants or industries to be established and operate optimally without worrying about raw material shortages. Products such as pellets, briquettes, and biochar are made from this old palm oil trunk biomass waste. Old palm oil trunks, which are often left abandoned on land, should be utilized to create these useful, value-added products.

For a presentation on palm oil replanting, click here.